Index FORD KUGA 2011 1.G Workshop Manual

E114838
1
2
2
Right-hand drive vehicles
4. CAUTION: Make sure that all openingsare sealed.
1. Torque: 18Nm
2.NOTE: Make sure that new components are
installed.
Torque: 25
Nm
G1174985en2008.50 Kuga8/2011
206-06- 6
Hydraulic Brake Actuation
206-06- 6
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E114811
2
1
Installation
1.To install, reverse the removal procedure.
2. Refer to: Brake System Bleeding (206-00 Brake
System - General Information, General
Procedures).
Refer to: Brake System Pressure Bleeding
(206-00 Brake System - General Information,
General Procedures).
G1174985en2008.50 Kuga8/2011
206-06- 7
Hydraulic Brake Actuation
206-06- 7
REMOVAL AND INSTALLATION
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SECTION 206-07 Power Brake Actuation
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
REMOVAL AND INSTALLATION
206-07-2
(12 451 0)
Brake Booster — 2.5L Duratec (147kW/200PS) - VI5, RHD 4WD/RHD FWD .
206-07-7
Brake Vacuum Hose — 2.5L Duratec (147kW/200PS) - VI5 ..............................................
206-07-9
(12 414 0)
Brake Vacuum Pump — 2.5L Duratec (147kW/200PS) - VI5 ........................
206-07-1
Power Brake Actuation
206-07- 1
.
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Brake Booster — 2.5L Duratec (147kW/200PS) - VI5, RHD4WD/RHD FWD(12 451 0)
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Brake System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Torque: 24
Nm
E69829
x4
1
2
3.Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
Refer to: Brake Master Cylinder - 2.5L Duratec
(147kW/200PS) - VI5 (206-06 Hydraulic Brake
Actuation, Removal and Installation).
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
E65299
5. Torque:
• Stage 1: 10
Nm
• Stage 2: 25Nm
E99866
x6
6.
G1185955en2008.50 Kuga8/2011
206-07- 2
Power Brake Actuation
206-07- 2
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E94502
7.Torque: 48Nm
E95359
8.Torque: 10Nm
E93370
9.Torque: 80Nm
E66822
G1185955en2008.50 Kuga8/2011
206-07- 3
Power Brake Actuation
206-07- 3
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10.Torque: 35Nm1. Torque: 10Nm2.
E99862
11
2
11 .Torque: 80Nm
G1185955en2008.50 Kuga8/2011
206-07- 4
Power Brake Actuation
206-07- 4
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

12.Torque: 18Nm
G1185955en2008.50 Kuga8/2011
206-07- 5
Power Brake Actuation
206-07- 5
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E95358
E99865

13.Torque: 8Nm
E99864
1
14.
E99863
Installation
CAUTION: Make sure that the brake
booster pushrod is correctly located.
1. To install, reverse the removal procedure.
G1185955en2008.50 Kuga8/2011
206-07- 6
Power Brake Actuation
206-07- 6
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Brake Vacuum Hose — 2.5L Duratec (147kW/200PS) - VI5
Removal
NOTE:Removal steps in this procedure may
contain installation details.Left-hand drive vehicles
1.
E113948
Right-hand drive vehicles
2.
G1174983en2008.50 Kuga8/2011
206-07- 7
Power Brake Actuation
206-07- 7
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E113949
x3
Installation
1.To install, reverse the removal procedure.
G1174983en2008.50 Kuga8/2011
206-07- 8
Power Brake Actuation
206-07- 8
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL