Index FORD KUGA 2011 1.G Workshop Manual

4.Torque: 48Nm
E65770
5. NOTE: Install all the bolts finger tight before
final tightening.
Torque: 60
Nm
6
5
3
4
2
1
x6
6
5
3
4
2
1
x6
E124910
6. WARNING: Make sure that the engine and transmission assembly is on
wooden blocks and secured with
suitable retaining straps.
General Equipment: Retaining Strap
General Equipment: Mounting Table Set
General Equipment: Wooden Block
G1191241en2008.50 Kuga8/2011
303-01- 120
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E105371
7. CAUTION: Make sure that nocomponents catch.
Lower the vehicle.
8.
E114729
9. Torque: 148Nm1.
2. Torque: 10
Nm
1
2
1
2
E114607
G1191241en2008.50 Kuga8/2011
303-01- 121
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10. N O T E :Only tighten the nuts and bolts finger
tight at this stage.
E68472
2
1
11 . Remove the following items:
• General Equipment: Retaining Strap
12. Torque: 25
Nm
E112536
13. Torque: 23Nm1.
2. Torque: 7
Nm
E112535
1
2
G1191241en2008.50 Kuga8/2011
303-01- 122
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

14.
E112635
2
1
15.Torque: 10Nm1.
2. General Equipment: Hose Clamp
Remover/Installer
4. Torque: 30
Nm
E112636
4
2
x3
3
x31
x3
3
1x3
G1191241en2008.50 Kuga8/2011
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16.Install the following items:
1. Refer to: Transfer Case (307-07 Transfer
Case - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD/6-Speed Automatic
Transaxle - 6DCT450, Removal).
2. Refer to: Front Halfshaft LH (205-04 Front
Drive Halfshafts, Removal and Installation).
3. Refer to: Accessory Drive Belt (303-05
Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
17. CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.
Torque: 48Nm
E112253
x2
18.Torque: 24Nm
E112254
19.
E66050
G1191241en2008.50 Kuga8/2011
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Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

20.Torque: 6Nm
E114754
23. Torque: 48Nm1.
2. Torque: 80
303-01- 125
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114624
21.
Torque: 50
x2
22. CAUTION: Make sure that the exhaust
flexible pipe is not forcibly bent.
Torque: 28Nm
Nm
E114913
24.Torque: 10
E114612
25.
E114611
G1191241en2008.50 Kuga8/2011
Nm
1
2
Nm
x3

26.Torque: 48Nm1.
2. Torque: 9
Nm
E114610
27.Torque: 25
E114609
28.
E114728
29.Torque: 25Nm
E114606
30. CAUTION: Gearshift cables must not be
kinked or bent.
Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
G1191241en2008.50 Kuga8/2011
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1
1
2
Nm
E114436
x2

31.General Equipment: Hose Clamp
Remover/Installer
E68473
E66479
33. Torque: 48Nm1.
2. Torque: 25
Nm
3. Torque: 10Nm
x41
3
2
E114615
G1191241en2008.50 Kuga8/2011
303-01- 127
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32.

34.
E68429
35.Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
36. Torque: 12Nm•
• Torque: 24
Nm
2
37.Torque: 10Nm
E65220
38.Torque: 20Nm
E112607
1
2
34
39. N O T E : The gasket is to be reused unless
damaged.
E99980
40.
G1191241en2008.50 Kuga8/2011
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E68475
E116433
1

E112656
41.Torque: 25Nm1.
2. Torque: 5
Nm
G1191241en2008.50 Kuga8/2011
303-01- 129
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL