Index FORD KUGA 2011 1.G Workshop Manual

E112637
2
1
1
42.General Equipment: Hose Clamp
Remover/Installer
G1191241en2008.50 Kuga8/2011
303-01- 130
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
130
INSTALLATION
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E112652
43.Torque: 5Nm
E99948
G1191241en2008.50 Kuga8/2011
303-01- 131
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
131
INSTALLATION
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44.
E112511
45.
E65929
46.
E65955
47.
E112335
48.
G1191241en2008.50 Kuga8/2011
303-01-132
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
132
INSTALLATION
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E112639
G1191241en2008.50 Kuga8/2011
303-01-133
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
133
INSTALLATION
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49. CAUTION: Make sure that nocomponents catch.
General Equipment: Retaining Strap
General Equipment: Trolley Jack
E112303
15 mm
50.
E112649
Vehicles without PCM security shield
51.
E112653
52.Torque: 7Nm
E93509
G1191241en2008.50 Kuga8/2011
303-01- 134
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
134
INSTALLATION
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Vehicles with PCM security shield
53.Torque: 7Nm
x4x4
E92343
All vehicles
54. CAUTION: Make sure that no
components catch.
Remove the following items:
• General Equipment: Retaining Strap
55. N O T E : Only tighten the bolts finger tight at this
stage. Remove the following items:
• General Equipment: Trolley Jack
E116626
56. CAUTION: Make sure that the inside of the pipe ends are clean and free of oil
residue.
1. Torque: 4Nm
2. Torque: 10Nm
E116646
1
2
2
G1191241en2008.50 Kuga8/2011
303-01- 135
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
135
INSTALLATION
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57.
E65070
58.
E106249
59.
E112389
60.
E112311
61.To r q u e : 115Nm1.
2. Torque: 90
Nm
E68740
1
2
62.General Equipment: Hose Clamp
Remover/Installer
E112638
G1191241en2008.50 Kuga8/2011
303-01- 136
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
136
INSTALLATION
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63.Torque: 10Nm
E112446
64.Torque: 12Nm
E101006
65.On both sides.
Torque: 35
x3
66.
G1191241en2008.50 Kuga8/2011
303-01- 137
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
137
INSTALLATION
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Nm
E99147
E114689

67.Install the following items:
1. Refer to: Battery(414-01 Battery, Mounting
and Cables, Removal and Installation).
2. Refer to: Cowl Panel Grille (501-02 Front
End Body Panels, Removal and
Installation).
68.
E79327
69. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
70. Refer to: Power Steering System Filling (211-00
Steering System - General Information,
General Procedures).
71. Refer to: Door Window Motor Initialization
(501-11 Glass, Frames and Mechanisms,
General Procedures).
G1191241en2008.50 Kuga8/2011
303-01- 138
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
138
INSTALLATION
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SECTION 303-03 Engine Cooling
VEHICLE APPLICATION:2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
303-03-2
Engine Cooling — 2.5L Duratec (147kW/200PS) - VI5 (Component Location) .................
303-03-3
Engine Cooling — 2.5L Duratec (147kW/200PS) - VI5 (Overview) ....................................
303-03-3
Auxiliary coolant pump ........................................................................\
...............................
DIAGNOSIS AND TESTING 303-03-4
Engine Cooling ........................................................................\
...........................................
303-03-4
Inspection and Verification ........................................................................\
..........................
GENERAL PROCEDURES 303-03-5
Cooling System Draining and Vacuum Filling .....................................................................
303-03-5
Draining ........................................................................\
......................................................
303-03-6
Evacuating and Filling ........................................................................\
................................
303-03-7
Radiator Lower Mounting Repair ........................................................................\
................
REMOVAL AND INSTALLATION 303-03-10
(24 404 0)
Coolant Pump — 2.5L Duratec (147kW/200PS) - VI5 ...................................
303-03-11
(24 222 0)
Cooling Fan Motor and Shroud — 2.5L Duratec (147kW/200PS) - VI5 .........
303-03-14
(24 254 0)
Radiator — 2.5L Duratec (147kW/200PS) - VI5 .............................................
303-03-19
(24 454 0)
Thermostat — 2.5L Duratec (147kW/200PS) - VI5 ........................................
303-03-20
(24 001 0)
Thermostat Housing — 2.5L Duratec (147kW/200PS) - VI5 ..........................
303-03-1
Engine Cooling
303-03- 1
.
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