FORD KUGA 2011 1.G Workshop Manual

Oil Cooler(21 764 0)
General EquipmentFluid Container
Hose Clamp(s)
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
Removal
NOTE: Removal steps in the procedure may
contain installation details.
1.
E65299
2.
WARNING: Be prepared to collect
escaping fluid.
General Equipment: Fluid Container
Torque: 38
Nm
E92766
3.
WARNING: Be prepared to collect
escaping fluids.
1. General Equipment: Fluid Container General Equipment: Hose Clamp(s)
2. Torque: 3
Nm
3. Torque: 17Nm
E74103
x4
x2
2
3
1
Installation
1. To install, reverse the removal procedure.
2. CAUTION: Make sure that fluid level is to the MAX mark.
Refer to: Specifications (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Specifications).
Material: Engine Oil - 5W-30 (WSS-M2C913-C) engine oil
3. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
G834604en2008.50 Kuga8/2011
303-01- 58
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
58
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Engine — Vehicles With: 5-Speed Automatic Transaxle(AW55)(21 132 0; 21 132 6; 21 132 7)
Removal
Special Tool(s) / General Equipment
303-122
Lifting Bracket, Engine
21068A
Cable Ties
Hose Clamp Remover/Installer
Hydraulic Jib Crane
Mounting Table Set
Special Tool(s) / General EquipmentRetaining Strap
Trolley Jack
Wooden Block
1. Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
2. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
3. Refer to: Battery(414-01 Battery, Mounting and
Cables, Removal and Installation).
4.
E114689
5. On both sides.
Loosen: 3
turn(s)
E99147
x3
G1191240en2008.50 Kuga8/2011
303-01- 59
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
59
REMOVAL
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.
E101006
7.
E79327
8.
E112446
9.
E112311
G1191240en2008.50 Kuga8/2011
303-01-60
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
60
REMOVAL
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10.
E112389
11 .
E106249
12.
E63329
13. CAUTION: Make sure that nocomponents catch.
General Equipment: Retaining Strap
General Equipment: Trolley Jack
E112303
15 mm
G1191240en2008.50 Kuga8/2011
303-01- 61
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
61
REMOVAL
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with PCM security shield
14.
x4x4
E92343
Vehicles without PCM security shield
15.
E93509
16.
E65856
All vehicles
17.
E63326
11
2
18. CAUTION: Make sure that nocomponents catch.
Remove the following items:
• General Equipment: Retaining Strap
19. N O T E : Only tighten the bolts finger tight at this
stage.
G1191240en2008.50 Kuga8/2011
303-01- 62
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
62
REMOVAL
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Remove the following items:• General Equipment: Trolley Jack
E116626
20.
E65070
21.
E116646
1
2
2
22. General Equipment: Cable Ties
G1191240en2008.50 Kuga8/2011
303-01- 63
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
63
REMOVAL
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112390
23.
E112335
24.
E112607
1
2
34
G1191240en2008.50 Kuga8/2011
303-01-64
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
64
REMOVAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
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30 mm30 mm

25.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
26. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
27.
E98184
28.
E112511
29. On both sides.
E99722
30mm1
30.
G1191240en2008.50 Kuga8/2011
303-01- 65
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
65
REMOVAL
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99948
31.General Equipment: Hose Clamp
Remover/Installer
G1191240en2008.50 Kuga8/2011
303-01- 66
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
66
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112764
1
2
32.
E99980
33.
G1191240en2008.50 Kuga8/2011
303-01-67
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
67
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL