Torque FORD KUGA 2011 1.G Workshop Manual

Installation
Vehicles with mechanical timing belt tensioner
1. NOTE:Make sure that new components are
installed.
1. Torque: 25
Nm
3. Torque: 25Nm
E68489
3
1
2
-20 C 20 C 50 C
Vehicles with automatic timing belt tensioner
2. NOTE: Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
3. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
G543492en2008.50 Kuga8/2011
303-01- 28
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
28
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
4.
E112858
1
x2
2
5. CAUTION: Make sure that theinstallation marks are aligned.
E113365
6. NOTE: Only tighten the bolts finger tight at
this stage.
Install the Special Tool(s): 303-1179
1.
2. Torque: 180
E122486
1
2
303-1179
G543492en2008.50 Kuga8/2011
303-01-
29
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
29
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
7.
Remove the Special Tool(s): 303-1179
8.Torque:
• Stage 1: 25
Nm
• Stage 2: 60°
E122520
x4
9.Torque: 10
E68742
x4
Nm

10.Torque: 115Nm1.
2. Torque: 90
Nm
E68740
1
2
11 .
E68741
12.Refer to: Air Conditioning (A/C) Compressor
Belt (303-05 Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
G543492en2008.50 Kuga8/2011
303-01- 30
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
30
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
1.Refer to: Valve Clearance Adjustment (303-01
Engine - 2.5L Duratec (147kW/200PS) - VI5,
General Procedures).
2. X=15mm.
•
E68818
3. Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)
engine oil
E113630
4. Material: Flange Sealant - Anaerobic LP
(WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
E68870
5. Tighten each bolt 2 turns at a time.
Torque: 17
Nm
G543491en2008.50 Kuga8/2011
303-01- 33
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
33
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.Install the Special Tool(s): 303-1178
Torque: 10
Nm
E113631
x2
303-1178
303-1178
12
3
7.
E113641
8.Refer to: Camshaft Seal (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
G543491en2008.50 Kuga8/2011
303-01- 35
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
35
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4.
E67905
5.
E68491
6.
E68745
7.Refer to: Timing Belt (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
8. Install the Special Tool(s): 303-1178
Torque: 10
Nm
E66324
303-1178
9.
E68749
10.
E74333
x2
G1166799en2008.50 Kuga8/2011
303-01- 37
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
37
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

5. CAUTION: Make sure that theinstallation marks are aligned.
E113883
Vehicles with mechanical timing belt tensioner
6. NOTE: Make sure that new components are
installed.
1. Torque: 25
Nm
3. NOTE: The timing belt tensioner setting is
dependant on the engine temperature.
Torque: 25
Nm
E68489
3
1
2
-20 C 20 C 50 C
G1166799en2008.50 Kuga8/2011
303-01- 39
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
39
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with automatic timing belt tensioner
7. NOTE:Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
8. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
All vehicles
9.Torque: 120Nm
E68746
10.Remove the Special Tool(s): 303-1178
E66324
303-1178
11 .Remove the Special Tool(s): 303-1182
E66328
303-1182
G1166799en2008.50 Kuga8/2011
303-01- 40
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
40
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

G1166799en2008.50 Kuga8/2011
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
x2
E66328
303-1182
E68749
12.15. CAUTION: Make sure that theinstallation marks are aligned.
303-01- 41
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
41
REMOVAL AND INSTALLATION
E112858
13. Using the special tool, align the crankshaft.
Install the Special Tool(s): 303-1182
14.Install the Special Tool(s): 303-1178
Torque: 10
Nm
16.Torque: 35Nm
E66324
303-1178
E113365
1
2

17.Remove the Special Tool(s): 303-1182
E66328
303-1182
18.Remove the Special Tool(s): 303-1178
E66324
303-1178
19.Torque: 17Nm
E68745
20.Torque: 40Nm
E83911
21. N O T E : Make sure that new components are
installed.
1.
2. Torque: 40
Nm
E113556
x21
x22
22.
Torque: 10Nm
E67905
G1166799en2008.50 Kuga8/2011
303-01- 42
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
42
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL