Torque FORD KUGA 2011 1.G Workshop Manual

Steering Gear(13 116 0)
Special Tool(s) / General Equipment205-880
Alignment Pins, Subframe
E93105
211-020
Separator, Ball Joint
13006
Transmission Jack
Materials
Specification
Name
WSA-M2C195-A / 9U7J-
M2C195-AA
Power Steering Fluid IW
Removal
NOTE:
Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. CAUTION: Make sure that the steering wheel lock is engaged.
NOTE: Make sure that the road wheels are in
the straight ahead position.
E99259
3. Torque: 30Nm
E66155
4.On both sides.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
5. If equipped.
E98543
x7
6.If equipped.
Torque: 8
Nm
E75215
7. CAUTION: Make sure that the ball joint
ball does not rotate.
G1001271en2008.50 Kuga8/2011
211-02- 25
Power Steering
211-02- 25
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

On both sides.
Torque: 48
Nm
E99197
8.On both sides.
Install the Special Tool(s): 211-020
E99198
211-020
9. CAUTION: Make sure that the exhaust
flexible pipe is not forcibly bent.
E98334
10.
E98346
11 .Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E89385
12.Torque: 48Nm
G1001271en2008.50 Kuga8/2011
211-02- 26
Power Steering
211-02- 26
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99054
13.Torque: 4Nm
E99258
14. WARNING: Be prepared to collect
escaping fluid.
CAUTION: Make sure that all openings
are sealed.
Torque: 20
Nm
E99257
15.
G1001271en2008.50 Kuga8/2011
211-02- 27
Power Steering
211-02- 27
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99250
16.General Equipment: Transmission Jack
E99060
17.Remove the following items:
1. Torque: 70
Nm
2. Torque: • Stage 1: 140
Nm
• Stage 2: 180°
3. Torque: 125Nm
G1001271en2008.50 Kuga8/2011
211-02- 28
Power Steering
211-02- 28
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99100
1
2
3
18.
E99099
120 mm
19.Torque:
• Stage 1: 40
Nm
• Stage 2: 60°
E99260
Installation
1.To install, reverse the removal procedure.
2. Special Tool(s): 205-880
G1001271en2008.50 Kuga8/2011
211-02- 29
Power Steering
211-02- 29
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Steering Gear to Power Steering Fluid Reservoir Return Line —2.5L Duratec (147kW/200PS) - VI5(13 439 0)
General Equipment
Hose Clamp Remover/Installer
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Steering System Health and Safety
Precautions (100-00 General Information,
Description and Operation).
2. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E98543
x7
4.
E99630
5.
E99631
6. WARNING: Be prepared to collect escaping fluid.
1. General Equipment: Hose ClampRemover/Installer
2. Torque: 30
Nm
E114706
1
2
7. Torque: 23Nm1.
2. Torque: 7
Nm
G1185536en2008.50 Kuga8/2011
211-02- 36
Power Steering
211-02- 36
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E112634
2
1
8.Torque: 4Nm
E99258
9. WARNING: Be prepared to collect
escaping fluid.
CAUTION: Make sure that all openings
are sealed.
Torque: 18
Nm
E114705
10.
G1185536en2008.50 Kuga8/2011
211-02- 37
Power Steering
211-02- 37
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Tie Rod End(13 273 0)
Special Tool(s)211-020
Separator, Ball Joint
13006
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. CAUTION: Make sure that the ball joint ball does not rotate.
1. Torque: 69Nm
2. Torque: 48Nm
E69553
2
1
3.Special Tool(s): 211-020
E69554
211-020
4. NOTE: Make sure that the tie rod end is
installed with the same number of turns as when
removed.
E69728
Installation
1. To install, reverse the removal procedure.
2. Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1001768en2008.50 Kuga8/2011
211-03- 2
Steering Linkage
211-03- 2
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Tie Rod(13 263 0)
Special Tool(s) / General Equipment204-169
Clamping Tool, Boot
Retaining Clamp
14044
211-245
Socket, Steering Gear
Tie-Rod
13025
Vise
Vise Jaw Protectors
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Steering Gear (211-02 Power Steering,
Removal and Installation).
2. NOTE: Make sure that the tie rod end is
installed with the same number of turns as when
removed.
Torque: 69
Nm
TIE0001046
1
2
3. NOTE: Note the position of each component
before removal.
TIE0001041
4.
TIE0001042
5. General Equipment: Vise
General Equipment: Vise Jaw Protectors
TIE0001043
G1058710en2008.50 Kuga8/2011
211-03- 3
Steering Linkage
211-03- 3
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
1.Special Tool(s): 211-245
Torque: 1
10Nm
211-245211-245
TIE0001044
2. NOTE: Make sure that these components are
installed to the noted removal position.
Special Tool(s): 204-169
E69906
204-169
3. To install, reverse the removal procedure.
G1058710en2008.50 Kuga8/2011
211-03- 4
Steering Linkage
211-03- 4
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL