FORD KUGA 2011 1.G Workshop Manual

38.
E114622
39.Install the following items:
1. General Equipment: Wooden Block General Equipment: Transmission Jack
E114733
40.
E114621
41.
x2x2
E114623
42. WARNING: This step requires the aid of another technician.
General Equipment: Transmission Jack
x2x2
E114734
G1163644en2008.50 Kuga8/2011
307-01- 90
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 90
REMOVAL
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission
Installation
Special Tool(s) / General Equipment303-290-01
Adapter for 303-290A
2114001
303-290-03A
Adapter for 303-290A
30329003A
303-290-05A
Adapter for 303-290A
30329005A
303-290A
Support Bar, Engine
303290A
303-290A-14
Adapter for 303-290A
303290A14
Cable Ties
Round-Ended Steel Rule
Transmission Jack
Wooden Block
Materials
Specification
Name
ESD-M1C220-A /
A88SX1C220AA
Grease K-HT
SA-M1C9107-A / YS5J-
M1C9107-AA
Grease KS-PS
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3. General Equipment: Round-Ended Steel Rule
14 mm14 mm
E114801
4. WARNING: This step requires the aid of
another technician.
CAUTIONS:
Make sure that the locating dowels
remain installed.
G1163646en2008.50 Kuga8/2011
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5-Speed Automatic Transaxle - AW55 AWD
307-01- 91
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Make sure that the torque converter
remains in the transmission.
General Equipment: Transmission Jack
x2x2
E114751
5. Perform this and the following operation
simultaneously.
Torque: 48
Nm
x2x2
E114623
6.Torque: 48Nm
E114621
7.Remove the following items:
1. General Equipment: Wooden Block General Equipment: Transmission Jack
E114733
8.Torque: 48Nm
E114622
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5-Speed Automatic Transaxle - AW55 AWD
307-01- 92
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

9.Torque: 48
E114620
10.Torque: 6Nm
E114624
11 .Lower the vehicle.
12. Special Tool(s): 303-290A
E114730
G1163646en2008.50 Kuga8/2011
307-01- 93
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— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 93
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
303-290A
x2

13.Torque: 80Nm
x2x2
E114608
14.Special Tool(s): 303-290A
303-290A303-290A
E114730
G1163646en2008.50 Kuga8/2011
307-01- 94
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 94
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

15.
E114729
16.Torque: 148Nm1.
2. Torque: 10
Nm
1
2
1
2
E114607
17.Remove the Special Tool(s): 303-290-01,
303-290-03A, 303-290-05A, 303-290A,
303-290A-14
18. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
19. Material: Grease K-HT (ESD-M1C220-A /
A88SX1C220AA) grease
E114591
20. Torque: 60Nm1.
2. Torque: 60
Nm
3. Torque: 25Nm
4. Torque: 9Nm
E115556
1
2
3
1
1
4
G1163646en2008.50 Kuga8/2011
307-01- 95
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 95
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

21.
20 mm1
2
20 mm1
2
E101044
22.Torque: 25Nm
E101021
23. 1. CAUTION: Make sure that the
installation marks are aligned.
Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
2
1
2
1
x3
3
x2
2
1
2
1
x3
E101042
24.Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
25. Torque: 48
Nm1.
2. Torque: 80
Nm
1
2
E114913
G1163646en2008.50 Kuga8/2011
307-01- 96
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 96
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

26.Material: Grease KS-PS (SA-M1C9107-A /
YS5J-M1C9107-AA) grease
1.
2.
NOTE: Make sure that a new component is
installed.
3. Torque: 48
Nm
x2
2
3
1
x2
2
3
1
E114732
27. Remove the following items:
1. General Equipment: Cable Ties
E98634
28. Torque: 10Nm
x2x2
E114617
29.Lower the vehicle.
30. N O T E : Install all the bolts finger tight before
final tightening.
Torque: 60
Nm
6
5
3
4
2
1
x6
6
5
3
4
2
1
x6
E124910
G1163646en2008.50 Kuga8/2011
307-01- 97
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— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 97
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

31.Torque: 40Nm
E114616
32.Torque: 25
E114612
33.
E114611
34. Torque: 48Nm1.
2. Torque: 9
Nm
G1163646en2008.50 Kuga8/2011
307-01- 98
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— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 98
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm
1
1
2
E114610
35.
Torque: 25Nm
E114609
36.
E114728
x2

37.Torque: 25Nm
E114606
38.Refer to: Selector Lever Cable Adjustment -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
E114436
39. Torque: 48
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Nm1.
2. Torque: 25
Nm
3. Torque: 10Nm
E114615
307-01-
99
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 99
INSTALLATION
x2
x41
3
2