FORD KUGA 2011 1.G Workshop Manual

SECTION 307-05 Automatic Transmission/Transaxle
External Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
SPECIFICATIONS
307-05-2
Specifications ........................................................................\
..............................................
DESCRIPTION AND OPERATION 307-05-3
External Controls (Component Location) ........................................................................\
...
307-05-4
External Controls (Overview) ........................................................................\
......................
307-05-4
Transmission range selector ........................................................................\
......................
307-05-4
Transmission range selector lever emergency release ..................................................
GENERAL PROCEDURES
307-05-6
Selector Lever Cable Adjustment — Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD ........................................................................\
..........................................................
REMOVAL AND INSTALLATION 307-05-7
Selector Lever Cable — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD .......
307-05-11
Selector Lever Assembly — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD ..
307-05-1
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-1
.
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SPECIFICATIONS
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307-05-
2
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-2
.

External Controls – Component Location
1
234
5
6
8
9
7
E112582
Description
Item
Selector lever mechanism assembly
1
Selector lever cable guide
2
Selector cable
3
Damper weight
4Description
Item
Adjusting mechanism for selector lever
cable
5
Shift valve shaft lever
6
Selector lever cable bracket
7
Edge Clip
8
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307-05-
3
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-3
.

External Controls – Overview
Transmission range selector
E112313
The transmission range selector is located on the
center console and is mechanically connected to
the transmission by a cable for operation of the
gear selector shaft and the TR (transmission range)
sensor.
As well as the positions P/R/N/D, the transmission
range selector provides a position for the sport and
select-shift mode (S). The manual gear position
can be selected at any time while driving. The gear
selected is locked until the driver selects another
gear.
The engine can only be started in positions P or
N.
The selector cable adjustment mechanism is at the
transmission end of the selector cable.
NOTE:Details of the exact procedure and
specifications can be found in the current service
literature.
Transmission range selector lever
emergency release
E114512
1
2
3
4
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307-05-
4
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-4
.

If the release mechanism of the selector lever lock
fails when the selector lever is in the P position
through the solenoid of the selector lever lock
actuated by the TCM, it is possible to emergency
release it.
Procedure:
• Carefully slide a flat screwdriver into the slot (1).
• Turn the screwdriver (2).
• Press the screwdriver downwards to detach thegaiter frame from the trim panel (3).
• Press the gaiter frame to move the emergency release downwards and move the selector lever
out of position P (4).
• Pull the gaiter upwards until the gaiter frame engages in the gaiter frame.
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307-05-
5
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-5
.

Selector Lever Cable Adjustment — Vehicles With: 5-SpeedAutomatic Transaxle - AW55 AWD
Adjustment
1.
E114413
2.
E114414
3.
E114415
4.
E114416
5.Start the engine and move the selector lever
through all the gear positions. Wait until each
gear engages when moving through the gear
positions.
6. Check that the selector lever position indicator
corresponds to the position of the selector lever,
repeat the adjustment procedure if necessary.
7.
E108427
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307-05-
6
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-6
.

Selector Lever Cable — Vehicles With: 5-Speed AutomaticTransaxle - AW55 AWD
General Equipment
Knife
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
E114436
3. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
4.
E98543
x7
5.
x2
x2
x2
x2
x2
x2
E100948
6.
x4x4
E114517
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307-05-
7
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-7
.

7.
E114513
8.Lower the Vehicle.
9. Refer to: Floor Console Extension - Vehicles
With: Center Armrest (501-12 Instrument
Panel and Console, Removal and Installation).
10.
E114518
11 . Torque: 25Nm
x4x4
E100949
12.
E114519
13.Torque: 25Nm
x4x4
E114516
14.
x4x4
E101415
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307-05-
8
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-8
.

E114520
16.
E114521
17.
E114522
18.General Equipment: Knife
E114515
19.Torque: 9Nm
E114514
G1163686en2008.50 Kuga8/2011
REMOVAL AND INSTALLATION
307-05- 9
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-9
.
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50 mm
15. Torque: 9Nm
x4

Installation
CAUTION: Gearshift cables must not be
kinked or bent.
1. To install, reverse the removal procedure.
2. Torque: 25
Nm1.
2. Torque: 25
Nm
3. Torque: 30Nm
4. Torque: 25Nm
4
x2
2x2
1
3
x2
4
x2
2x2
1
3
x2
E100960
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD (307-05 Automatic
Transmission/Transaxle External Controls -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, General Procedures).
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REMOVAL AND INSTALLATION
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3.
Refer to: Selector Lever Cable Adjustment -
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
307-05-10
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-10
.