FORD KUGA 2011 1.G Workshop Manual

Spring Lock Couplings
Special Tool(s)310-040
Disconnect Tool, Fuel Line
(5/16")
23041
310-137
Disconnect Tool, Fuel Line
E51255
310-D004
Disconnect Tool, Spring Lock
Coupling (3/8" yellow)
23039
310-D005
Disconnect Tool, Spring Lock
Coupling (1/2" green)
23-040
412-038
Disconnect Tool, Spring Lock
Coupling (5/8" black)
34003
412-069
Disconnect Tool, Spring Lock
Coupling (3/4" white)
34002
Materials
Specification
Name
WSS-M2C153-G
Engine Oil - 5W-30
Disconnect
WARNINGS:
Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description
and Operation).
NOTE: Fuel supply line connectors are color coded
white. Fuel return line connectors are color coded
red.
1. Release the fuel system pressure
Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
2. Special Tool(s): 310-137
E77752
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3.Special Tool(s): 310-040
VUE0028631
310-040
4.Special Tool(s): 310-040
VUE0028632
310-040
5.
VUE0028633
6.
DTV2304094
7.Special Tool(s): 310-D004, 310-D005, 412-038,
412-069
GV0906A
8.Special Tool(s): 310-D004, 310-D005, 412-038,
412-069
GV0907A
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9.
GV0908A
10.Special Tool(s): 310-D004, 310-D005, 412-038,
412-069
GV0909A
Connect
1.CAUTION: Only use the specified
material to lubricate the seals.
To connect, reverse the disconnect procedure.
Material: Engine Oil - 5W-30 (WSS-M2C153-G) engine oil
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Quick Release Coupling
General EquipmentFlat-bladed screwdriver
Disconnect
WARNINGS:
Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description
and Operation).
NOTE: Fuel supply line connectors are color coded
white. Fuel return line connectors are color coded
red.
1. Release the fuel system pressure
Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
2.
E71970
1 2
1
3.
E71971
3
12
4.
E71973
21
1
5.
E53517
1
2
6.
E38209
2
1
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7.General Equipment: Flat-bladed screwdriver
E69344
3
2
1
Connect
1.To connect, reverse the disconnect procedure.
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Fuel System Pressure Check — 2.5L Duratec (162kW/220PS) -VI5
General Equipment
Adapter Pressure Vacuum Transducer (C219)
Ford Diagnostic Equipment
Pressure Vacuum Transducer (C407)
1. Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
2. Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
3. General Equipment: Adapter Pressure
Vacuum Transducer (C219)
•
E118166
1
2
C 219
4.
Connect the following items:
• General Equipment: Adapter Pressure Vacuum Transducer (C219)
• General Equipment: Pressure Vacuum Transducer (C407)
E107164
C 407
C219
5.Using the digital multi-meter function, measure
the fuel system pressure.
General Equipment: Ford Diagnostic Equipment
6. General Equipment: Ford Diagnostic Equipment
650 - 7503.6 - 4 bar650 - 7503.2 - 3.4 bar
123
E118167
7.General Equipment: Ford Diagnostic Equipment
2 bar2 bar
E107203
123
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8.Refer to: Fuel System Pressure Release
(310-00 Fuel System - General Information,
General Procedures).
9. Disconnect the following items:
• General Equipment: Adapter Pressure Vacuum Transducer (C219)
• General Equipment: Pressure Vacuum Transducer (C407)
E107164
C 407
C 219
10. General Equipment: Adapter Pressure
Vacuum Transducer (C219)
•
C 219C 219
1
E118168
2
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Fuel System Pressure Release
Release
1.Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
2. Remove the fuel pump and sender unit fuse.
3. Start the engine and allow it to idle until the
engine stalls.
4. Crank the engine for approximately five seconds
to make sure that the fuel rail pressure is
released.
5. Install the fuel pump and sender unit fuse.
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Fuel Tank Draining
General EquipmentFluid Container
Fuel Tank Draining Equipment
Hose Clamp Remover/Installer
Activation
CAUTION: If the fuel tank has been filled
with the wrong type of fuel, the engine
must not be started.
NOTE: Removal steps in this procedure may
contain installation details.
6. Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
7. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
8. WARNINGS:
Fuel may still be present in the fuel tank
after draining.
Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid. NOTE:
Make sure that a new component is
installed.
• General Equipment: Hose Clamp Remover/Installer
1. Make sure, that the fuel filler pipe is above the fuel level .
2. Drain the reservoir.
General Equipment: Fuel Tank DrainingEquipment
General Equipment: Fluid Container12
E116177
9. Refer to: Fuel Pump and Sender Unit - 2.5L
Duratec (147kW/200PS) - VI5 (310-01 Fuel
Tank and Lines, Removal and Installation).
10. WARNING: Be prepared to collect escaping fluids.
CAUTION: Use suitable paper to absorb
any escaping fluid.
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Drain the reservoir.
General Equipment: Fluid Container
E114482
11 .Drain the reservoir.
General Equipment: Fuel Tank Draining
Equipment
General Equipment: Fluid Container
E114435
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