Scr FORD KUGA 2011 1.G Workshop Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2011, Model line: KUGA, Model: FORD KUGA 2011 1.GPages: 2057
Page 1884 of 2057
Transmission Fluid Drain and Refill
General EquipmentFluid Container
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Draining
17.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
18. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
19.
E98183
20. WARNING: Be prepared to collect escaping fluid.
General Equipment: Fluid Container
E114758
21.Torque: 40Nm
E114758
Filling
22.
E114670
23.Use a suitable plastic tube.
E114933
G1163607en2008.50 Kuga8/2011
307-01- 63
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 63
GENERAL PROCEDURES
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Page 1888 of 2057
Halfshaft Seal LH
Special Tool(s)303-293
Remover, Crankshaft Seal
21143
Special Tool(s)308-203
Installer, Differential Double
Lip Seal
16066
Removal
1.Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
3. Special Tool(s): 303-293
303-293303-293
E114366
Installation
1.Special Tool(s): 308-203
308-203308-203
E114367
2.Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
3. Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163610en2008.50 Kuga8/2011
307-01- 67
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 67
REMOVAL AND INSTALLATION
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Page 1889 of 2057
Halfshaft Seal RH
Special Tool(s) / General Equipment308-784
Installer, Halfshaft Seal
E115803
Special Tool(s) / General EquipmentFlat-bladed screwdriver
Removal
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Removal).
3. General Equipment: Flat-bladed screwdriver
E114368
Installation
1.Special Tool(s): 308-784
308-784308-784
E114369
2.Refer to: Transfer Case (307-07 Transfer Case
- Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD/6-Speed Automatic Transaxle
- 6DCT450, Installation).
3. Refer to: Transfer Case Fluid Level Check
(307-07 Transfer Case - Vehicles With:
5-Speed Automatic Transaxle - AW55
AWD/6-Speed Automatic Transaxle -
6DCT450, General Procedures).
G1183024en2008.50 Kuga8/2011
307-01- 68
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 68
REMOVAL AND INSTALLATION
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Page 1893 of 2057
Output Shaft Speed (OSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. WARNING: Be prepared to collect escaping fluid.
E115345
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115253
G1163635en2008.50 Kuga8/2011
307-01- 72
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 72
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1896 of 2057
Transmission Fluid Pan
Special Tool(s)303-428
Separator, Oil Pan
21179
Materials
Specification
Name
WSS-M4G320-A3 /
6G9N-M4G320-AA
Silicone Sealant LG
Removal
1.
E115314
2.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E115327
4. Special Tool(s): 303-428
2.
x9
303-428
x9
303-428
1
2
E115341
G1163608en2008.50 Kuga8/2011
307-01- 75
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 75
REMOVAL AND INSTALLATION
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Page 1902 of 2057
Turbine Shaft Speed (TSS) Sensor
MaterialsSpecification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
E115344
3.
E115335
Installation
1. NOTE: Make sure that a new component is
installed.
Material: Automatic Transmission Oil E-AW (WSS-M2C924-A / 4U7J-M2C924-AA)
transmission fluid
E115336
2. WARNING: Make sure that a new bolt is installed.
Torque: 5Nm
E115252
G1163632en2008.50 Kuga8/2011
307-01- 81
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 81
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1903 of 2057
Transmission
Removal
Special Tool(s) / General Equipment303-290-01
Adapter for 303-290A
2114001
303-290-03A
Adapter for 303-290A
30329003A
303-290-05A
Adapter for 303-290A
30329005A
Special Tool(s) / General Equipment303-290A
Support Bar, Engine
303290A
303-290A-14
Adapter for 303-290A
303290A14
Cable Ties
Transmission Jack
Wooden Block
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
3.
E114689
G1163644en2008.50 Kuga8/2011
307-01- 82
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 82
REMOVAL
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Page 1907 of 2057
18.
E114614
19.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
20.
E114617
21. Install the following items:
1. General Equipment: Cable Ties
E98634
22.
x2
E114731
23.
E114618
24.
x2
E114619
G1163644en2008.50 Kuga8/2011
307-01- 86
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 86
REMOVAL
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
x2
x6
Page 1910 of 2057
E114726
35.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
36. CAUTION: Make sure that all openings are sealed.
E114624
37.
G1163644en2008.50 Kuga8/2011
307-01-89
AutomaticTransmission/Transaxle—VehiclesWith:
5-SpeedAutomaticTransaxle-AW55AWD307-01-89
REMOVAL
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303-290A
x2
E114620
Page 1912 of 2057
Transmission
Installation
Special Tool(s) / General Equipment303-290-01
Adapter for 303-290A
2114001
303-290-03A
Adapter for 303-290A
30329003A
303-290-05A
Adapter for 303-290A
30329005A
303-290A
Support Bar, Engine
303290A
303-290A-14
Adapter for 303-290A
303290A14
Cable Ties
Round-Ended Steel Rule
Transmission Jack
Wooden Block
Materials
Specification
Name
ESD-M1C220-A /
A88SX1C220AA
Grease K-HT
SA-M1C9107-A / YS5J-
M1C9107-AA
Grease KS-PS
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3. General Equipment: Round-Ended Steel Rule
14 mm14 mm
E114801
4. WARNING: This step requires the aid of
another technician.
CAUTIONS:
Make sure that the locating dowels
remain installed.
G1163646en2008.50 Kuga8/2011
307-01- 91
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 91
INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL