Scr FORD KUGA 2011 1.G Workshop Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2011, Model line: KUGA, Model: FORD KUGA 2011 1.GPages: 2057
Page 1916 of 2057

15.
E114729
16.Torque: 148Nm1.
2. Torque: 10
Nm
1
2
1
2
E114607
17.Remove the Special Tool(s): 303-290-01,
303-290-03A, 303-290-05A, 303-290A,
303-290A-14
18. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
19. Material: Grease K-HT (ESD-M1C220-A /
A88SX1C220AA) grease
E114591
20. Torque: 60Nm1.
2. Torque: 60
Nm
3. Torque: 25Nm
4. Torque: 9Nm
E115556
1
2
3
1
1
4
G1163646en2008.50 Kuga8/2011
307-01- 95
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 95
INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1922 of 2057

SECTION 307-02 Transmission/Transaxle Cooling—
Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
DESCRIPTION AND OPERATION
307-02-2
Transmission Cooling (Component Location) .....................................................................
307-02-3
Transmission Cooling (Overview) ........................................................................\
...............
307-02-3
Overview ........................................................................\
.....................................................
REMOVAL AND INSTALLATION 307-02-4
Transmission Fluid Cooler — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD .
307-02-8
Transmission Fluid Cooler Tubes — Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD ........................................................................\
..........................................................
307-02- 1
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 1
.
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1923 of 2057

Transmission Cooling – Component Location
1
2
3
4
E112583
Description
Item
The transmission fluid cooler.
1
Push connect fittings
2Description
Item
From transmission fluid cooler to
transmission
3
From transmission to transmission fluid
cooler
4
G1163663en2008.50 Kuga8/2011
307-02-
2
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 2
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1924 of 2057

Transmission Cooling – Overview
Overview
The transmission fluid cooler is secured on the
radiator.
The transmission fluid cooler operates according
to the heat exchanger principle. The ram air
passing through the radiator withdraws heat from
the transmission fluid.
G1163664en2008.50 Kuga8/2011
307-02-3
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 3
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1925 of 2057

Transmission Fluid Cooler — Vehicles With: 5-Speed AutomaticTransaxle - AW55 AWD
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
x2
x4
x2
x4
E114921
3.
x4x4
E114919
4. If equipped.
2.
1212
E114920
5.
G1163667en2008.50 Kuga8/2011
307-02- 4
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 4
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1926 of 2057

E114922
7.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
8.
E98184
G1163667en2008.50 Kuga8/2011
307-02- 5
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 5
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114924
6. CAUTION: Make sure that all openings
are sealed.
9.
30 mm
E98183
Page 1929 of 2057

Transmission Fluid Cooler Tubes — Vehicles With: 5-SpeedAutomatic Transaxle - AW55 AWD
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2.
x4x4
E114919
3. If equipped.
2.
1212
E114920
4. CAUTION: Make sure that all openings
are sealed.
E114922
5.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
6.
E98183
G1163668en2008.50 Kuga8/2011
307-02- 8
Transmission/Transaxle Cooling
— Vehicles With: 5-Speed
Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
307-02- 8
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1931 of 2057

SECTION 307-05 Automatic Transmission/Transaxle
External Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
VEHICLE APPLICATION: 2008.50 Kuga
PA G E
CONTENTS
SPECIFICATIONS
307-05-2
Specifications ........................................................................\
..............................................
DESCRIPTION AND OPERATION 307-05-3
External Controls (Component Location) ........................................................................\
...
307-05-4
External Controls (Overview) ........................................................................\
......................
307-05-4
Transmission range selector ........................................................................\
......................
307-05-4
Transmission range selector lever emergency release ..................................................
GENERAL PROCEDURES
307-05-6
Selector Lever Cable Adjustment — Vehicles With: 5-Speed Automatic Transaxle - AW55
AWD ........................................................................\
..........................................................
REMOVAL AND INSTALLATION 307-05-7
Selector Lever Cable — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD .......
307-05-11
Selector Lever Assembly — Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD ..
307-05-1
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-1
.
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 1933 of 2057

External Controls – Component Location
1
234
5
6
8
9
7
E112582
Description
Item
Selector lever mechanism assembly
1
Selector lever cable guide
2
Selector cable
3
Damper weight
4Description
Item
Adjusting mechanism for selector lever
cable
5
Shift valve shaft lever
6
Selector lever cable bracket
7
Edge Clip
8
G1163682en2008.50 Kuga8/2011
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
307-05-
3
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-3
.
Page 1934 of 2057

External Controls – Overview
Transmission range selector
E112313
The transmission range selector is located on the
center console and is mechanically connected to
the transmission by a cable for operation of the
gear selector shaft and the TR (transmission range)
sensor.
As well as the positions P/R/N/D, the transmission
range selector provides a position for the sport and
select-shift mode (S). The manual gear position
can be selected at any time while driving. The gear
selected is locked until the driver selects another
gear.
The engine can only be started in positions P or
N.
The selector cable adjustment mechanism is at the
transmission end of the selector cable.
NOTE:Details of the exact procedure and
specifications can be found in the current service
literature.
Transmission range selector lever
emergency release
E114512
1
2
3
4
G1163683en2008.50 Kuga8/2011
DESCRIPTION AND OPERATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
307-05-
4
Automatic Transmission/Transaxle External
Controls
— Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed
Automatic Transaxle - 6DCT450
307-05-4
.