Torque FORD KUGA 2011 1.G Manual PDF

Vehicles with 2.0L diesel engine
2.
x2x2
E101712
All vehicles
3.Torque: 80Nm
E101710
Vehicles with 2.0L diesel engine
4.Torque: 80Nm
E101709
5. CAUTION: Make sure that the
installation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
1
2
2x3
13
x2
1
2
2x3
1
E101688
G1061458en2008.50 Kuga8/2011
205-02- 23
Rear Drive Axle/Differential
205-02- 23
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
6.
x2x2
E114255
7.Torque: 80Nm
E114256
8.Refer to: Driveshaft (205-01 Driveshaft,
Removal and Installation).
All vehicles
9. Refer to: Rear Halfshaft (205-05 Rear Drive
Halfshafts, Removal and Installation).
10. Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
G1061458en2008.50 Kuga8/2011
205-02- 24
Rear Drive Axle/Differential
205-02- 24
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
14.
E102545
Installation
All vehicles
1.Material: Transmission Oil AWD
(8U7J-8708687-AA) transmission fluid
E102554
Vehicles with 2.0L diesel engine
2. Torque: 25Nm
x4
x2
x4
x2
E102544
G1076971en2008.50 Kuga8/2011
205-02- 28
Rear Drive Axle/Differential
205-02- 28
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3. CAUTION: Make sure that theinstallation marks are aligned.
2. Torque: 35
E101688
4.Torque: 25Nm
x2
E102531
Vehicles with 2.5L engine
5.Torque: 25
E114254
6. CAUTION: Make sure that the
installation marks are aligned.
1. Torque: 35
2. Torque: 35
3. Torque: 35
E114296
G1076971en2008.50 Kuga8/2011
205-02- 29
Rear Drive Axle/Differential
205-02- 29
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
1. Torque: 35Nm
Nm
3. Torque: 35Nm
Nm
Nm
Nm
Nm
3
x2
1
2
2
x3
1
E114197
7.
3
1
2
2x3
1
x4

8.
20 mm1
2
E114377
9. CAUTION: Make sure that theinstallation marks are aligned.
3
x2
2
1
2
1
x3
E101042
10.Torque: 25Nm
G1076971en2008.50 Kuga8/2011
205-02- 30
Rear Drive Axle/Differential
205-02- 30
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
x2
E114188
x2
x2

11 .Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E114375
12.
E98543
x7
All vehicles
13.Refer to: Active On-Demand Coupling Fluid
Level Check (205-02 Rear Drive
Axle/Differential, General Procedures).
Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
14. Lower the vehicle.
G1076971en2008.50 Kuga8/2011
205-02- 31
Rear Drive Axle/Differential
205-02- 31
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

14.General Equipment: Puller
E114331
All vehicles
15.Special Tool(s): 205-078, 205-078-01
205-078-01
205-078
205-078-01
205-078
E102516
Installation
All vehicles
1.Special Tool(s): 204-093
204-093204-093
E102517
2.Special Tool(s): 205-072, 303-249
Torque: 150
Nm
205-072
303-249
205-072
303-249
E102500
G1076972en2008.50 Kuga8/2011
205-02- 35
Rear Drive Axle/Differential
205-02- 35
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E101688
Vehicles with automatic transmission
4. CAUTION: Make sure that theinstallation marks are aligned.
E114197
All vehicles
5.
20 mm
E114036
6. CAUTION: Make sure that theinstallation marks are aligned.
E101042
Vehicles with manual transmission
3. CAUTION: Make sure that theinstallation marks are aligned.
1. Torque: 35Nm
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
2
1
2
1
x3
G1076972en2008.50 Kuga8/2011
205-02- 36
Rear Drive Axle/Differential
205-02- 36
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
1
2
2
1
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
1
2
2
x3
1
1
2

7.Torque: 25Nm
x2
x2
x2
x2
x2
x2
E114188
8.Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E114034
9.Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
10.
E98543
x7
11 . Lower the vehicle.
G1076972en2008.50 Kuga8/2011
205-02- 37
Rear Drive Axle/Differential
205-02- 37
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

16.General Equipment: Puller
E114331
17. WARNING: Be prepared to collect
escaping fluid.
x2x2
E124753
Assembly
18.Material: Transmission Oil AWD
(8U7J-8708687-AA) transmission fluid
E124752
19. Torque: 6Nm
x2x2
E124753
G1268328en2008.50 Kuga8/2011
205-02- 46
Rear Drive Axle/Differential
205-02- 46
DISASSEMBLY AND ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL