Torque FORD KUGA 2011 1.G Owners Manual

205-071-01205-071-01
E132270
Installation
1. NOTE:This step is only necessary when
installing a new component.
Special Tool(s): 204-602
Torque: 45
Nm
G1076962en2008.50 Kuga8/2011
205-04- 21
Front Drive Halfshafts
205-04- 21
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3
4
204-605
1
204-159
90
2
3
4
204-605
1
204-159
90
2
E132336
3.Torque: 90Nm
E99255
Vehicles with 6-speed manual transaxle
(MMT6)
4. NOTE: Make sure that a new component is
installed.
1.
2.
NOTE: Make sure that a new component is
installed.
To r q u e : 6
Nm
3. NOTE: Make sure that a new component is
installed.
To r q u e : 6
Nm
4. Torque: 25Nm
5. Torque: 25Nm
3
5
24
13
5
24
1
E132329
G1076962en2008.50 Kuga8/2011
205-04- 23
Front Drive Halfshafts
205-04- 23
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Vehicles with 2.5L engine
5. NOTE:Make sure that a new component is
installed.
Torque: 10
Nm
1.
2. NOTE: Make sure that a new component is
installed.
Torque: 10
Nm
3. Torque: 25Nm
4. Torque: 25Nm
2
4
13
2
4
13
E132331
All vehicles
6. Special Tool(s): 204-605
E102114
204-605
7.Remove the Special Tool(s): 204-609
E102115
204-609
8.
E132381
9.Torque: 83Nm
E102113
10. WARNING: Make sure that a new nut is
installed.
CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 80
Nm
E99197
11. NOTE: This step is only necessary when
installing a new component.
G1076962en2008.50 Kuga8/2011
205-04- 24
Front Drive Halfshafts
205-04- 24
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NOTE:Only tighten the nut finger tight at this
stage.
E132273
12. If equipped.
Torque: 8
Nm
E125279
13.Torque: 5Nm
E132305
14.
E67589
15.Torque: 120Nm
x2x2
E132307
16.
E102106
G1076962en2008.50 Kuga8/2011
205-04- 25
Front Drive Halfshafts
205-04- 25
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17.
18.If equipped.
E98543
x7
19.Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
20. Lower the Vehicle.
21. N O T E : This step is only necessary when
installing a new component.
Torque: 270
Nm
E99195
G1076962en2008.50 Kuga8/2011
205-04- 26
Front Drive Halfshafts
205-04- 26
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5.Release any trapped air.
General Equipment: Flat-bladed screwdriver
1.
4. General Equipment: Flat-bladed screwdriver
25 mm
0mm
1
2
25 mm
0mm
3
4
E114410
6.
Special Tool(s): 204-169
Torque: 21
Nm
204-169204-169
E105711
7.Install the halfshaft.
Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
Refer to: Front Halfshaft RH - LHD 4WD/RHD
4WD (205-04 Front Drive Halfshafts, Removal
and Installation).
G1076988en2008.50 Kuga8/2011
205-04- 29
Front Drive Halfshafts
205-04- 29
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Outer Constant Velocity (CV) Joint Boot(14 338 0)
Special Tool(s)204-169
Clamping Tool, Boot
Retaining Clamp
14044
Removal
1.Remove the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot
(205-04 Front Drive Halfshafts, Removal and
Installation).
2.
E77185
Installation
1. Fill the CV joint with grease.
•
• Insert a small screwdriver under the boot
seat to allow the air to escape.
E77333
2.Special Tool(s): 204-169
Torque: 21
Nm
E77542
204-169
3.Install the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot
(205-04 Front Drive Halfshafts, Removal and
Installation).
G1076989en2008.50 Kuga8/2011
205-04- 30
Front Drive Halfshafts
205-04- 30
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
1.On both sides.
E101644
2.On both sides.
Torque: 1
15Nm
E101643
3. NOTE: Only tighten the bolt finger tight at this
stage.
On both sides.
E101641
4. Fabricate a spacer.
E69209
226
40
5.On both sides.
General Equipment: Transmission Jack
G1058429en2008.50 Kuga8/2011
205-05- 5
Rear Drive Halfshafts
205-05- 5
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

1
2
E93313
6.On both sides.
Torque: 130
Nm
E101642
7.Remove the following items:
1. Spacer
2. General Equipment: Transmission Jack
8. On both sides.
Torque: 5
Nm
E114252
G1058429en2008.50 Kuga8/2011
205-05- 6
Rear Drive Halfshafts
205-05- 6
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

9.On both sides.
Material: Sealant LGN (WSK-M2G349-A8 /
9U7J-M2G349-AA) adhesive
E120924
10. On both sides.
E101640
11 .On both sides.
Torque: 1
10Nm
x4x4
E101639
12.On both sides.
Refer to: Spring(204-02 Rear Suspension,
Removal and Installation).
13. WARNING: Make sure that no load is placed on the brake hose.
On both sides.
Torque: 1
10Nm
x2x2
E101662
14.On both sides.
Material: Sealant LGN (WSK-M2G349-A8 /
9U7J-M2G349-AA) adhesive
Torque: 50
Nm
E101661
G1058429en2008.50 Kuga8/2011
205-05- 7
Rear Drive Halfshafts
205-05- 7
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL