vacuum FORD MUSTANG 2003 Workshop Manual

5. Remove the nuts and disconnect the vacuum connector.
Installation 1. Align the blend door driver to the full heat position.
2. Place the temperature control knob in the full WARM position.
3. Attach the cable drive to the control head. Klj . 2 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

4. Rotate the knob back and forth from full WARM to full COOL.
5. Check the cable control for correct range of movement.
6. Connect the electrical connectors.
7. Install the vacuum connector and nuts. Klj . 3 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Vacuum Control Motor —Air Inlet Duct Door
Removal 1. Remove the instrument panel. For additional information, refer to Section 501 - 12 .
2. Disconnect the vacuum hose.
3. Disconnect the control arm.
4. Remove the vacuum control motor. zRemove the screws.
Installation 1. To install, reverse the removal procedure.
SECTION 412-
04: Control Components 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Vacuum Control Motor —Air Damper Door
Removal 1. Remove the instrument panel. For additional information, refer to Section 501 - 12 .
2. Disconnect the vacuum hose.
3. Remove the vacuum control motor. 1. Remove the steel clip.
2. Loosen the nuts.
Installation 1. To install, reverse the removal procedure.
SECTION 412-
04: Control Components 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Vacuum Control Motor —Windshield/Defroster Door
Removal 1. Remove the instrument panel. For additional information, refer to Section 501 - 12 .
2. Unclip the control arm.
3. Remove the vacuum control motor. 1. Disconnect the vacuum lines.
2. Loosen the nuts.
Installation 1. To install, reverse the removal procedure.
SECTION 412-
04: Control Components 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Vacuum Reservoir Tank
Removal
1. Access the vacuum reservoir tank through the glove compartment.
2. Remove the reservoir. 1. Disconnect the vacuum connector.
2. Remove the screw.
Installation 1. To install, reverse the removal procedure.
SECTION 412-
04: Control Components 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Rear Window Glass
Removal
Convertible
1. For removal of the back window glass, refer to Section 501 - 18 .
Coupe
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety
glasses and heavy gloves when cutting glass from the vehicle.
2. Remove the roof side trim moulding. For additional information, refer to Section 501 - 08 .
3. Lower the rear portion of the headliner.
4. Remove the outer lip of the moulding using a utility knife.
5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
6. CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the back window glass, cut the urethane
adhesive from the glass and work down the sides.
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-
R1511 or equivalent The Pumper
164-
R2459 or equivalent Rotunda Interior Auto Glass
Cut-
Out Knife Kit
164- R2450 or equivalent Klj . 1 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

7. Using the special tool, distance the back window glass from the body.
8. Using the special tool, cut the remaining urethane adhesive and remove the back window glass
9. Using a soft brush or vacuum, clean the pinch weld.
Installation
Convertible 1. For installation of the back window glass, refer to Section 501 - 18 .
Coupe
CAUTION: After installing the urethane installed back window glass, the vehicle should
not be driven until the urethane adhesive has cured. The curing time at temperatures above 13°
C (55°F) and relative humidity above 50% is 12- 24 hours (Refer to ESSEX drive away chart for
cure times as temperatures and humidity vary.). Inadequate curing of the urethane adhesive
may adversely affect the strength of the urethane adhesive bond.
2. Dry-fit the back window glass by centering it side- to-side and by adjusting the setting blocks (if
equipped) to get the correct position of the part top- to-bottom. Make alignment marks with tape Klj . 2 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

13. Remove the cowl grille.
14. Using a soft brush or vacuum, clean any dirt or foreign material from the pinch weld.
15.
CAUTION: Cover the instrument panel to prevent possible damage.
CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the windshield cut the urethane adhesive
from the windshield glass and work down the sides.
16. Using the special tool, distance the windshield glass from the body. Klj . 4 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

17. Using the special tool cut the urethane adhesive and remove the windshield.
18. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
Installation
All vehicles
CAUTION: After installing the urethane installed windshield, the vehicle should not be
driven until the urethane adhesive has cured. The curing time at temperatures above 13°C (55°
F) and relative humidity above 50% is 12- 24 hours (Refer to ESSEX drive away chart for cure
times as temperatures and humidity vary). Inadequate curing of the urethane adhesive may
adversely affect the strength of the urethane adhesive bond.
1. Dry-fit the windshield glass by centering it side- to-side and by adjusting the setting blocks (if
equipped) to get the correct position of the part top- to-bottom. Make alignment marks with tape
or non- staining grease pencil on both the glass and the vehicle body.
2. CAUTION: Care must be taken to avoid scratching the pinch weld.
Trim the remaining urethane on the pinch weld using only the full- cut method. in this method,
most of the existing urethane is removed leaving a level bead around the entire pinch weld. Klj . 5 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...