tow FORD MUSTANG 2003 Repair Manual

REMOVAL AND INSTALLATION
Trim Panel —
Door
Removal
All vehicles
1. CAUTION: Use a shop towel or similar material between the tool and the front door
trim panel or damage to the front door trim panel may occur.
Position the window regulator switch plate (14527) aside. 1. Pull at the service notch.
2. Lift to release the clip at the rear edge.
2. Remove the window regulator switch plate. 1. Disconnect the power mirror electrical connector.
2. Remove the screws and the window regulator switch plate.
3. Remove the door latch release handle cup (22634).
SECTION 501-
05: Interior Trim and Ornamentation 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Switch —
Exterior Rear View Mirror Control
Removal
1. CAUTION: Use a shop towel or similar material between the tool and the front door
trim panel or damage to the front door trim panel may occur.
Position the window regulator switch plate aside. 1. Pull at service notch.
2. Lift to release the clip at the rear edge.
2. Remove the power exterior rear view mirror control switch. zDisconnect the electrical connector.
Installation 1. To install, reverse the removal procedure.
SECTION 501-
09: Rear View Mirrors 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Switch —
Window Regulator Control
Removal
1. CAUTION: Use a shop towel or similar material between the tool and the door trim
panel or damage to the door trim panel may occur.
Position the window regulator switch plate aside. 1. Pull at the service notch.
2. Lift to release the clip at the rear edge.
2. Remove the window regulator control switch. 1. Remove the screws.
2. Disconnect the connectors.
Installation 1. To install, reverse the removal procedure.
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual Klj . 1 ba
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GENERAL PROCEDURES
Linkage Adjustment
NOTE:
Before starting the adjustment process, inspect the top for damage, make sure that the door
window glass and rear quarter glass are correctly adjusted then completely lower all window glass.
NOTE: After each adjustment make sure the convertible top operates correctly.
The Convertible Top Dowel Pins Fall Forward (Overshoot) or Rearward (Undershoot). The
Receiver Cups — Cam Bolt Adjustment.
1. Remove the quarter trim panel. For additional information, refer to Section 501 - 05 .
2. Close the convertible top and examine the position of the dowel pins relative to the receiver cups.
3. Move the convertible top to the half- open position to access the cam bolt.
4. NOTE: Rotating the top of the cam bolt toward the front of the vehicle will lengthen the top, increase the tension on the top and increase pull - down effort. Rotating the cam bolt in the SECTION 501-
18: Convertible Top 2003 Mustang Workshop Manual Material
Item Specification
Threadlock and
Sealer
E0AZ-
19554- AA WSK-
M2G351- A5 (type
II) Shoulder Bolt Kit
F5ZZ-
76539A04- A — Klj . 1 ba
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Component Test
Carry out the appropriate Functional Test(s) as determined in Inspection and Verification.
Functional Test I (Buckle and Tongue)
The safety belt buckle and tongue assembly must operate freely during the latching and unlatching
function. Fasten the safety belt by inserting the tongue (male portion) into the buckle (female portion).
1. Verify the following during the latching sequence: zTongue insertion is not hindered by excessive effort.
z A click is heard when the buckle latches the tongue.
2. Verify the system integrity by forcefully pulling on the belt webbing.
3. Unlatch the belt by fully depressing the buckle release button, and allowing the belt to release and retract.
4. Verify the following during the unlatching process: zPush-button depression does not require excessive effort.
z Tongue can be removed easily from the buckle.
5. Repeat the above steps three times.
6. If the inspection reveals an obvious concern(s) that can be readily identified, service as required. Do not attempt to carry out any repair on the buckle and tongue assembly. If a
concern exists with either component, a new safety belt buckle and safety belt and retractor
assembly must be installed.
Functional Test II (Retractor)
The safety belt and retractor assembly must be freely operational for extraction and retraction of the
safety belt webbing between full extension and in- vehicle stowed positions.
1. Extract and retract the safety belt between the full extension and stowed positions.
2. Verify the retractor operates without excessive effort or binding.
3. Install a new safety belt buckle retractor and tongue assembly if no obvious concerns are noticed and the complaint has been verified. z
Circuitry.
z Excessive pressure on the
occupant during normal
wear, the webbing cannot
be extracted, excessive
slack in webbing does not
retract z
Front safety
belt retractor
and tongue.
z Rear safety
belt retractor
and tongue. z
Carry out the Functional
Test. REFER to
Component Test.
INSTALL a new retractor
and tongue if necessary. Klj . 2 ba
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2. Position the height adjuster in the full down or up position.
3. Latch the seat belt buckle and tongue assembly.
4. Pull the shoulder belt out until the automatic locking retractor (ALR) feature is activated.
5. Release the shoulder belt and allow it to retract until it stops.
6. Pull on the shoulder belt to check that the belt has remained in the ALR mode. If the belt is not
locked, install a new safety belt and retractor assembly.
7. Unlatch the safety belt tongue from the buckle and allow the safety belt to retract to its stowed position.
8. Pull the shoulder belt to verify the retractor assembly has converted automatically out of the ALR mode. If the shoulder belt remains locked in the stowed position, install a new safety belt
and retractor assembly. Klj . 4 ba
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SIR Coil Assembly (Clockspring)Air Bag Restraint System
Slip Ring (Clockspring)Air Bag Restraint System; Steering Column Switches
SRS Control ModuleAir Bag Restraint System
Starter MotorStarters
Starter Interrupt RelayStarters
Starter SolenoidStarters
Starter RelayStarters
Steering Wheel Position SensorAnti-Lock Brakes
StoplightsExterior Lights
Stoplight SwitchEngine Performance; Cruise Control Systems;
Anti-Lock Brakes
Sun Roof ECUPower Sun Roof
Sun Roof MotorPower Sun Roof
Sun Roof Position SensorPower Sun Roof
TaillightsExterior Lights
Throttle Position (TP) SensorEngine Performance
Torque Converter Clutch Solenoid/SwitchEngine Performance
Traction Control SwitchAnti-Lock Brakes
Trailer Tow ConnectorExterior Lights
Trailer Tow RelayExterior Lights
Transmission/TransaxleEngine Performance
Transmission Control Module (TCM)Engine Performance; Starters
Transmission Range SensorStarters; Back-Up Lights; Engine Performance
Transmission Range SwitchBack-Up Lights; Engine Performance; Anti-Theft
System
Turn Signal FlasherExterior Lights
Turn Signal LightsExterior Lights
Twilight Sentinel SwitchHeadlight Systems; Daytime Running Lights
Vapor Canister Le ak Detection PumpEngine Performance
Vehicle Control Module (VCM)Engine Performance
Vehicle Dynamic ModuleElectronic Suspension
Vehicle Speed Control ServoCruise Control Systems
Vehicle Speed SensorData Link Connectors; Analog Instrument Panels;
Cruise Control Systems; Electronic Suspension
Voltage RegulatorGenerators & Regulators
Water-In-Fuel SensorEngine Performance; Analog Instrument Panels
Wheel Speed SensorsAnti-Lock Brakes
Window Timer ModulePower Convertible Top
Windshield Intermittent Wiper RelayWiper/Washer Systems
Windshield Washer MotorWiper/Washer Systems
Wiper MotorWiper/Washer Systems

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