Power steering pump gasket FORD MUSTANG 2003 Workshop Manual

IN-
VEHICLE REPAIR
Engine Front Cover
Removal 1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Drain the engine cooling system. For additional information, refer to Section 303 - 03A .
3. Remove the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this
section.
4. Remove the water pump pulley.
5. Remove the retainers and position the power steering pump aside.
6. Disconnect the exhaust gas recirculation (EGR) tube.
SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Material
Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or equivalent WSE-
M5B392-
A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 SAE 5W-
20 Premium Synthetic
Blend Motor Oil
XO- 5W20-QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
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8. Remove the power steering pump bracket.
9. Remove the generator bracket.
10. Remove the three exhaust manifold studs.
11. NOTE: Discard the cylinder head gasket. NOTE: Record the location of the long bolts and the short bolts. Klj . 2 ba
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6514 Valve spring retainer (16 req'd)
133 6518 Valve spring retainer key (32 req'd)
134 6065 Cylinder head bolt (20 req'd)
135 6C255 Camshaft
136 9J434 EGR transducer
137 N807309 Bolt (2 req'd)
138 N806139 Bolt
139 8620 Drive belt
140 N806165 Washer
141 6316 Crankshaft pulley
142 8A528 Water pump pulley
143 6700 Crankshaft front seal
144 N808793 Stud bolt (2 req'd)
145 N806177 Bolt (6 req'd)
146 N806176 Bolt (3 req'd)
147 3A674 Power steering pump
148 12A227 Ignition pulse ring
149 6306 Crankshaft sprocket (2 req'd)
150 6268 Timing chain/belt
151 6K297 Timing chain guide
152 N804958 Bolt (4 req'd)
153 6A338 Crankshaft main bearing (4 req'd)
154 6A346 Crankshaft main bearing cap dowel pin (10 req'd)
155 6345 Crankshaft main bearing cap bolt (9 req'd)
156 N806155 Bolt (2 req'd)
157 W701240 Bolt (16 req'd)
158 6675 Oil pan
159 6710 Oil pan gasket
160 N605904 Bolt
161 6622 Oil pump screen cover and tube
162 N806180 Spacer
163 6K258 Crankshaft main bearing cap stud
164 6325 Main bearing cap (5 req'd)
165 6A339 Crankshaft thrust main bearing
166 N602549 Bolt
167 6303 Crankshaft
168 7563 Clutch pressure plate
169 7550 Clutch disc
170 N808139 Bolt (6 req'd)
171 6375 Flywheel (manual transmission)
172 N811363 Bolt (2 req'd)
173 Klj . 7 ba
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30.
NOTE: LH shown; RH similar.
Using a suitable container, drain coolant from the engine block. zInstall the drain plugs when finished.
31. Remove the four bolts and the power steering pump.
RH cylinder head 32. Remove the RH exhaust manifold. 1. Remove the RH exhaust manifold nuts.
2. Remove the RH exhaust manifold.
3. Remove the RH exhaust manifold gasket and discard. Klj . 10 ba
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IN-
VEHICLE REPAIR
Engine Front Cover
Removal 1. Remove the crankshaft front seal. For additional information, refer to Crankshaft Front Seal in
this section.
2. Remove the oil filter adapter. For additional information, refer to Oil Filter Adapter in this section.
3. Remove the three bolts shown. Loosen the fourth bolt (hidden below the power steering tube) and position the power steering pump aside.
4. Remove the A/C muffler bracket nut.
5. Remove the bolts and position the A/C compressor aside.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Material
Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or equivalent WSE-
M5B392- A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 SAE 5W-
20 Premium Synthetic
Engine Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
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52. Remove the oil cooler.
53. Remove the bolts, the oil filter adapter and the gasket.
zDiscard the gasket.
54. Clean and inspect the oil filter adapter and the oil cooler. zPlug the oil cooler coolant lines.
z Flush the adapter and cooler with parts cleaner. If metal particles are present, install a
new oil filter adapter and oil cooler.
55. Remove the power steering pressure hose.
56. Remove the bolts and the power steering pump. Klj . 15 ba
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48. Tighten the four oil pan bolts in the sequence shown, in three stages.
zStage 1: Tighten to 2 Nm (18 lb- in).
z Stage 2: Tighten to 20 Nm (15 lb- ft).
z Stage 3: Tighten an additional 60 degrees.
49. Install the power steering pump and the bolts.
50. Install the power steering hose.
51. Install a new gasket and the oil filter adapter. 13 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 1.25 x 91.1
14 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 1.25 x 91.1
15 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 1.25 x 91.1 Klj . 19 ba
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9 6268 Timing chain (2 req'd)
10 6K297 Timing chain guide
11 6268 Timing chain (2 req'd)
12 6M269 Timing chain tensioner
13 6L253 Timing chain tensioner arm
14 N605893 Bolt (4 req'd)
15 6K297 Timing chain guide
16 N804958 Bolt (2 req'd)
17 6L253 Timing chain tensioner arm
18 6306 Crankshaft sprocket
19 12A227 Ignition pulse ring
20 3A696 Power steering pump
21 N806176 Bolt (4 req'd)
22 3R801 Gasket
23 3A696 Power steering pump pulley
24 W706508 Stud
25 N806177 Bolt (8 req'd)
26 N808586 Stud
27 N806300 Stud (4 req'd)
28 6700 Crankshaft front seal
29 N806155 Bolt
30 6C315 Crankshaft position sensor
31 W706560 Stud
32 6C086 Engine front cover
33 N806165 Washer
34 N806139 Bolt
35 19A216 Belt Idler Pulley
36 6316 Crankshaft pulley Klj . 10 ba
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