maintenance FORD POLICE INTERCEPTOR 2021 Repair Manual

Other Maintenance Items
1
Change the automatic transmission fluid.
Every 150,000 mi
(240,000 km) Replace the accessory drive belt or belts. 4
1 Perform these maintenance items within
3,000 mi (4,800 km) of the last engine oil
and filter change. Do not exceed the designated distance for the interval.
2 Initial replacement at 10 years or
200,000 mi (322,000 km), then every five years or
100,000 mi (160,000 km).
3 After initial inspection, inspect every other oil change until replaced.
4 If not replaced within the last
100,000 mi (160,000 km).
SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
If you operate your vehicle primarily
in any
of the following conditions, you need to
perform extra maintenance as indicated.
If you operate your vehicle
occasionally
under any of these conditions, it is not
necessary to perform the extra
maintenance. For specific
recommendations, see your dealership
service advisor or technician. Perform the services shown in the
following tables when specified or within
3,000 mi (4,800 km)
of the message
appearing in the information display
prompting you to change your oil.
• Example 1: The message comes on at
28,751 mi (46,270 km)
. Perform the
30,000 mi (48,000 km) automatic
transmission fluid replacement.
• Example 2
: The message has not
come on, but the odometer reads
30,000 mi (48,000 km) (for example,
the Intelligent Oil-Life Monitor was
reset at
25,000 mi (40,000 km)).
Perform the engine air filter
replacement. Towing a Trailer or Using a Car-top Carrier
Change engine oil and filter as indicated by the information
display and perform services listed in the Normal Sched-
uled Maintenance chart.
As required
Inspect front axle.
Inspect frequently, service
as required
Inspect rear axle and U-joints.
Inspect half-shaft boots.
See axle maintenance items under
Exceptions.
Replace spark plugs.
Every
60,000 mi
(96,000 km)
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Extensive Idling or Low-speed Driving for Long Distances, as in Heavy Commercial Use
Change engine oil and filter as indicated by the information
display and perform services listed in the Normal Sched-
uled Maintenance chart.
As required
Replace cabin air filter.
Inspect frequently, service
as required
Replace engine air filter.
Replace spark plugs.
60,000 mi (96,000 km) Extended Hot and Cold Climate Operation
Change engine oil and filter. 1
5,000 mi (8,000 km)
1 Hot Climates only Operating in Dusty or Sandy Conditions (Such as Unpaved or Dusty Roads)
Replace cabin air filter.
Inspect frequently, service
as required
Replace engine air filter.
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
5,000 mi (8,000 km)
Rotate tires, inspect tires for wear and measure tread
depth.
Change engine oil and filter.1
Every 5,000 mi (8,000 km)
or six months
Perform multi-point inspection.
1 Reset your Intelligent Oil-Life Monitor after engine oil and filter changes. See Oil Change
Indicator Reset
(page 223). Exclusive Use of E85 (Flex Fuel Vehicles Only)
If ran exclusively on E85, fill the fuel tank full with regular
unleaded fuel.
Every oil change
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Driver Training/EVOC
Replace engine oil and filter as indicated by the information
display and perform services listed in the Extreme Usage
Scheduled Maintenance chart.
As required
Inspect brake pads, rotors, calipers hoses, and service as
required.
Inspect engine oil level.
Inspect vehicle every day
prior to starting training
Set tire pressure. Refer to driver door placard for cold tire
pressure information.
Inspect tire quality for wear.
Set wheel lug nut torque. The cold wheel lug nut torque
is 150 lb.ft (204 Nm). If wheels are torqued while they are
hot (after 15 minutes of EVOC driving), torque may be
checked to hot wheel lug nut torque of
70 lb.ft (95 Nm).
Proper functioning of safety devices (seat belts, no air bag
lights, etc.)
Front differential/axle fluid.
25 hours of training use
Rear differential/axle fluid.
100 hours of training use
Change transmission and transfer case fluids.
Annually
Note: Follow base owner guide direction
for 1,000-mile vehicle break-in prior to using
vehicle for training purposes.
Note: Incorporate vehicle cool-down after
hard driving.
Note: Perform Training / EVOC service
according to the Extreme Usage Scheduled
Maintenance chart.
Note: Use Police Interceptor part numbers
for replacement parts. Engine Idle Hour Meter
Your vehicle may have an idle meter to
indicate how much time the vehicle has
been sitting in park (P) or neutral (N). The
meter is incorporated with the vehicle
odometer. Depressing the odometer-reset
button once displays the trip odometer
(miles [kilometers] following by a "T" for
trip odometer); depressing the
odometer-reset button a second time
displays the idle meter (hours following by
an "H" for hours). The idle meter only
accumulates time while the vehicle is in
park (P) or neutral (N). Displayed time is
cumulative for the vehicle and cannot be
reset to zero. Police vehicles often
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experience long periods of idling, during
which engine oil continues to break down
but distance is not accumulated on the
odometer. Engine Idle Hours have been
incorporated into the Intelligent Oil-Life
Monitor.
Exceptions
There are several exceptions to the Normal
Schedule:
Axle and Transfer Case maintenance:
The Transfer case, front and rear axles in
your vehicle do not require an any normal
scheduled maintenance. Vehicles are
electrically monitored and notify the driver
required service by displaying a message
in the information display. The transfer
case, front and rear axles are more likely
to require a fluid change if the vehicle has
experienced extended periods of
extreme/severe duty cycle driving.
Changing or checking the transfer case,
front and/or rear axle lubricant is not
necessary unless the unit has been
submerged in water, shows signs of
leakage, a message indicating required
service displays, or the vehicle has been
used under special operating conditions
such as Driver Training/EVOC. Contact
your authorized dealer for service.
California fuel filter replacement: If you
register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
before the completion of your vehicle's
useful life. We however, urge you to have
all recommended maintenance services
performed at the specified intervals and
to record all vehicle service. Hot climate oil change intervals
:
Vehicles operating in the Middle East,
North Africa, Sub-Saharan Africa or
locations with similar climates using an
American Petroleum Institute (API)
Certified for Gasoline Engines (Certification
mark) oil of SM or SN quality, the normal
oil change interval is 5,000 mi (8,000 km)
.
If the available API SM or SN oils are not
available, then the oil change interval is
3,000 mi (4,800 km)
.
Engine air filter and cabin air filter
replacement
: The life of the engine air
filter and cabin air filter is dependent on
exposure to dusty and dirty conditions.
Vehicles operated in these conditions
require frequent inspection and
replacement of the engine air filter and
cabin air filter.
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5. Service Continuity and Reception of
the SUNA Traffic Channel
We will use reasonable endeavours to
provide the SUNA Traffic Channel 24 hours
a day, 365 days a year. The SUNA Traffic
Channel may occasionally be unavailable
for technical reasons or for planned
maintenance. We will try to perform
maintenance at times when congestion is
light. We reserve the right to withdraw
SUNA Products and/or Services at any
time.
Also, we cannot assure the uninterrupted
reception of the SUNA Traffic Channel
RDS-TMC signal at any particular location.
6. Limitation of Liability
Neither Intelematics (nor its suppliers or
the manufacturer of your device (the
“Suppliers”)) shall be liable to you or to
any third party for any damages either
direct, indirect, incidental, consequential
or otherwise arising out of the use of or
inability to use SUNA Products and/or
Services even if Intelematics or a Supplier
has been advised of the possibility of such
damages. You also acknowledge that the
neither Intelematics nor any Supplier
guarantees nor make any warranties that
relate to the availability, accuracy or
completeness of SUNA Products and/or
Services, and to the extent which it is
lawful to do so, both Intelematics and each
Supplier excludes any warranties which
might otherwise be implied by any State
or Federal legislation in relation to SUNA
Products and/or Services.
7. Please Note
Great care has been taken in preparing this
manual. Constant product development
may mean that some information is not
entirely up-to-date. The information in this
document is subject to change without
notice.
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Auxiliary Power Points.................................116
110 Volt AC Power Point.................................... 116
12 Volt DC Power Point...................................... 116
USB Port and Power Point Locations..........116
AWD See: All-Wheel Drive......................................... 144
B
Battery See: Changing the 12V Battery....................... 231
Blind Spot Information System...............167 Blind Spot Information System with Trailer
Tow..................................................................... 168
Switching the System On and Off................170
System Errors....................................................... 170
Using the Blind Spot Information System............................................................... 167
BLIS See: Blind Spot Information System...........167
Bonnet Lock See: Opening and Closing the Hood...........218
Booster Seats..................................................28 Types of Booster Seats...................................... 29
Brake Fluid Check
........................................230
Brake Fluid Service Interval............................. 231
Brakes................................................................151 General Information........................................... 151
Breaking-In......................................................192
Bulb Specification Chart...........................301
C
Canceling the Set Speed...........................166
Capacities and Specifications - 3.0L.................................................................279
Air Conditioning System.................................. 279
Alternative Engine Oil for Extremely Cold Climates........................................................... 282
Automatic Transmission................................ 280
Engine Coolant.................................................... 281
Engine Oil.............................................................. 282
Front Axle............................................................. 285
Fuel Tank............................................................... 283
Grease.................................................................... 283
Hydraulic Brake System.................................. 284
Locks...................................................................... 284
Rear Axle............................................................... 285Transfer Case......................................................
284
Washer Reservoir............................................... 286
Capacities and Specifications - 3.3L, Hybrid Electric Vehicle (HEV)..............294
Air Conditioning System................................. 294
Alternative Engine Oil for Extremely Cold Climates............................................................ 297
Automatic Transmission................................. 295
Engine Coolant................................................... 296
Engine Oil............................................................. 296
Front Axle............................................................. 299
Fuel Tank.............................................................. 298
Grease.................................................................... 298
Hydraulic Brake System.................................. 298
Locks...................................................................... 298
Rear Axle.............................................................. 300
Transfer Case...................................................... 299
Washer Reservoir.............................................. 300
Capacities and Specifications - 3.3L................................................................286
Air Conditioning System.................................. 287
Alternative Engine Oil for Extremely Cold Climates........................................................... 289
Automatic Transmission................................. 287
Engine Coolant................................................... 288
Engine Oil............................................................. 289
Front Axle.............................................................. 292
Fuel Tank.............................................................. 290
Grease................................................................... 290
Hydraulic Brake System................................... 291
Locks....................................................................... 291
Rear Axle............................................................... 293
Transfer Case...................................................... 292
Washer Reservoir............................................... 293
Capacities and Specifications................275
Car Wash See: Cleaning the Exterior.............................. 239
Catalytic Converter
......................................138
On-Board Diagnostics (OBD-II)................... 139
Readiness for Inspection and Maintenance (I/M) Testing................................................... 139
Changing a Bulb
...........................................236
LED Lamps............................................................ 237
License Plate Lamp........................................... 237
Rear Direction Indicator and Reversing Lamp................................................................. 236
Changing a Fuse
...........................................216
Fuses....................................................................... 216
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Changing a Road Wheel...........................268
Dissimilar Spare Wheel and Tire Assembly
Information..................................................... 269
Tire Change Procedure.................................... 270
Changing the 12V Battery
..........................231
Battery Management System....................... 232
Remove and Reinstall the Battery...............233
Changing the Engine Air Filter - 3.0L................................................................224
Changing the Engine Air Filter - 3.3L.................................................................225
Changing the Front Wiper Blades.........235
Changing the Rear Wiper Blades
...........236
Checking the Wiper Blades......................235
Child Restraint and Seatbelt Maintenance.................................................38
Child Restraint Positioning
.........................30
Child Safety......................................................20 General Information............................................ 20
Child Safety Locks..........................................32 Left-Hand Side...................................................... 32
Right-Hand Side................................................... 32
Cleaning Products
.......................................238
Materials............................................................... 238
Cleaning the Engine...................................240
Cleaning the Exterior
..................................239
Cleaning the Exterior Lamps......................... 239
Cleaning the Exterior Precautions...............239
Exterior Chrome Parts...................................... 239
Exterior Plastic Parts........................................ 239
Stripes or Graphics............................................ 239
Underbody........................................................... 240
Under Hood......................................................... 240
Cleaning the Instrument Panel and Instrument Cluster Lens
.........................242
Cleaning the Interior....................................241 Mirrors..................................................................... 241
Cleaning the Wheels
..................................242
Cleaning the Windows and Wiper Blades............................................................241
Climate Control..............................................101
Cold Weather Precautions
........................192
Collision, Damage or Fire Event..............198 Guidance for Ford Motor Company Electric
and Hybrid-Electric Vehicles Equipped
With High Voltage Batteries...................... 198
Coolant Check See: Engine Coolant Check............................ 226Crash Sensors and Airbag Indicator........47
Airbags and Police Equipment....................... 48
Cross Traffic Alert.........................................170 Cross Traffic Alert Behavior When Trailer
is Attached........................................................ 173
Cross Traffic Alert Indicator............................. 173
Cross Traffic Alert Information Messages........................................................... 173
Cross Traffic Alert System Limitations........................................................ 172
Cross Traffic Alert System Sensors..............172
Switching the System On and Off................173
Using Cross Traffic Alert.................................... 171
Cruise Control
.................................................66
Cruise Control Indicators...........................166
Customer Assistance
..................................201
Customer Information................................337
Radio Frequency Certification Labels........337
D
Data Privacy
......................................................13
Services That Third Parties Provide...............13
Services That We Provide.................................. 13
Daytime Running Lamps - Vehicles With: Configurable Daytime Running
Lamps...............................................................71
Daytime Running Lamps - Vehicles With: Daytime Running Lamps (DRL)..............71
Decommissioning Requirements
..........336
Dark Car................................................................. 336
Integrated Computer Screen........................ 336
OBD-II Split Connector.................................... 336
Police Engine Idle.............................................. 336
Police Perimeter Alert...................................... 336
Pre-Collision Assist Disable........................... 336
Rear Camera On Demand.............................. 336
Vehicle Sealing of Aftermarket Equipment ....................................................... 336
Decommissioning the Vehicle
................336
Direction Indicators.........................................71
Doors and Locks.............................................58
Drive Mode Control......................................178 Drive Modes.......................................................... 178
Drive Modes
....................................................178
Deep Snow/Sand............................................... 178
Normal.................................................................... 179
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Driver and Passenger Airbags....................42
Children and Airbags........................................... 43
Proper Driver and Front Passenger Seating Adjustment........................................................ 42
Driver and Passenger Knee Airbags........46
Driving Aids......................................................167
Driving Hints....................................................191
Driving Through Water................................192
DRL See: Daytime Running Lamps - Vehicles With:
Configurable Daytime Running Lamps.....71
See: Daytime Running Lamps - Vehicles With: Daytime Running Lamps (DRL).................. 71
E
Economical Driving
.......................................191
Electric Parking Brake.................................152
Applying the Electric Parking Brake.............152
Automatically Releasing the Electric
Parking Brake................................................... 153
Manually Releasing the Electric Parking Brake................................................................... 153
Releasing the Electric Parking Brake if the Vehicle Battery is Running Out of
Charge................................................................ 154
Electromagnetic Compatibility
..............369
Emergency Call System Data.....................16
Emission Law..................................................137
Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance..........138
Tampering With a Noise Control System............................................................... 137
End User License Agreement..................372 VEHICLE SOFTWARE END USER LICENSE
AGREEMENT (EULA) .................................. 372
Engine Block Heater......................................121 Using the Engine Block Heater...................... 122
Engine Coolant Check
...............................226
Adding Coolant................................................... 226
Coolant Change................................................. 228
Engine Coolant Temperature Management.................................................. 229
Fail-Safe Cooling............................................... 228
Recycled Coolant............................................... 227
Severe Climates................................................. 228
Engine Emission Control
............................137 Engine Oil Check
..........................................222
Adding Engine Oil............................................... 222
Engine Oil Dipstick - 3.0L
..........................222
Engine Oil Dipstick - 3.3L..........................222
Engine Specifications - 3.0L....................275 Drivebelt Routing................................................ 275
Engine Specifications - 3.3L, Hybrid Electric Vehicle (HEV).............................276
Drivebelt Routing............................................... 276
Engine Specifications - 3.3L
.....................275
Drivebelt Routing............................................... 276
Environment......................................................17
EPB See: Electric Parking Brake.............................. 152
Essential Towing Checks
...........................188
Before Towing a Trailer..................................... 189
Hitches................................................................... 188
Launching or Retrieving a Boat or Personal Watercraft (PWC)......................................... 189
Safety Chains....................................................... 188
Trailer Brakes....................................................... 188
Trailer Lamps....................................................... 188
When Towing a Trailer...................................... 189
Event Data.........................................................14
Export Unique Options
..................................12
Exterior Mirrors.................................................75
Blind Spot Information System...................... 76
Fold-Away Exterior Mirrors................................ 75
Heated Exterior Mirrors ...................................... 75
Integrated Blind Spot Mirror............................. 75
Power Exterior Mirrors......................................... 75
F
Fastening the Seatbelts..............................34 Seatbelt Locking Modes.................................... 35
Using Seatbelts During Pregnancy................34
Flat Tire See: Changing a Road Wheel....................... 268
Floor Mats
.......................................................193
Ford Credit...........................................................9
US Only....................................................................... 9
Ford Protect
...................................................324
Ford Protect Extended Service Plan
(CANADA ONLY)........................................... 325
Ford Protect Extended Service Plans (U.S. Only).................................................................. 324
Front Passenger Sensing System............43
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Front Wiper Blades
See: Changing the Front Wiper Blades......235
Fuel and Refueling.......................................126
Fuel Consumption........................................135
Advertised Capacity.......................................... 135
Calculating Fuel Economy.............................. 136
Fuel Filler Funnel Location........................128
Fuel Filter
........................................................235
Fuel Quality - E85........................................126
Choosing the Right Fuel - Flex Fuel
Vehicles............................................................. 126
Switching Between E85 and Gasoline............................................................. 127
Fuel Quality - Gasoline
...............................128
Choosing the Right Fuel................................... 128
Fuel Shutoff
....................................................195
Fuses................................................................208
Fuse Specification Chart..........................208 Engine Compartment Fuse Box.................. 208
Passenger Compartment Fuse Panel.........213
G
Gauges...............................................................78 Engine Coolant Temperature Gauge.............79
Fuel Gauge.............................................................. 78
Information Display............................................. 78
Speedometer......................................................... 78
Gearbox See: Transmission.............................................. 142
General Information on Radio Frequencies...................................................55
General Maintenance Information........326 Multi-Point Inspection..................................... 328
Owner Checks and Services.......................... 327
Protecting Your Investment........................... 326
Why Maintain Your Vehicle?......................... 326
Why Maintain Your Vehicle at Your Dealership?..................................................... 326
Getting Assistance Outside the U.S. and Canada.........................................................204
Getting the Services You Need...............201 Away From Home............................................... 201
H
Hazard Flashers............................................195 Headlamp Adjusting
See: Adjusting the Headlamps..................... 233
Headrest See: Head Restraints......................................... 107
Head Restraints
.............................................107
Adjusting the Head Restraints...................... 108
Second Row Center Seat Head Restraint ........................................................................\
...... 109
Second Row Outermost Seat Head Restraints......................................................... 109
Tilting Head Restraints ................................... 108
Heated Exterior Mirrors..............................105
Heated Rear Window..................................105
Heating See: Climate Control.......................................... 101
High Voltage Battery....................................141 General Information - Hybrid Electric
Vehicle (HEV)................................................... 141
Hill Start Assist..............................................154 Switching the System On and Off...............154
Using Hill Start Assist....................................... 154
Hints on Controlling the Interior Climate..........................................................103
Defogging the Side Windows in Cold Weather............................................................ 104
General Hints....................................................... 103
Quickly Cooling the Interior............................ 104
Quickly Heating the Interior............................ 104
Recommended Settings for Cooling..........104
Recommended Settings for Heating..........104
Hints on Driving With Anti-Lock Brakes.............................................................152
Hood Lock See: Opening and Closing the Hood...........218
Horn....................................................................66
How Does the Rear Occupant Alert System Work
................................................114
Hybrid Vehicle Frequently Asked Questions......................................................125
Hybrid Vehicle Operation...........................123 Battery..................................................................... 123
Braking.................................................................... 124
Driving...................................................................... 123
Driving to Optimize Fuel Economy...............124
Starting................................................................... 123
Stopping................................................................. 123
Transmission Operation................................... 123
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I
Ignition Switch................................................118
In California (U.S. Only)............................202
Information Display Control......................66
Information Displays....................................84
General Information........................................... 84
Information Messages
..................................87
AdvanceTrac ™ and Traction Control...........88
Alarm........................................................................\
88
AWD........................................................................\
... 87
Battery and Charging System......................... 89
Blind Spot Information and Cross Traffic Alert System..................................................... 89
Doors and Locks................................................... 90
Fuel........................................................................\
..... 91
Hill Start Assist...................................................... 92
Keys and Intelligent Access.............................. 92
Maintenance.......................................................... 93
Park Aid.................................................................... 94
Park Brake............................................................... 95
Police Engine Idle feature................................. 96
Power Steering..................................................... 96
Pre-Collision Assist.............................................. 97
Seats........................................................................\
. 97
Starting System.................................................... 97
Tire Pressure Monitoring System................... 98
Trailer........................................................................\
98
Transmission......................................................... 99
Installing Child Restraints...........................22 Child Seats.............................................................. 22
Using Lap and Shoulder Belts......................... 22
Using Lower Anchors and Tethers for CHildren (LATCH)............................................ 25
Using Tether Straps............................................. 26
Instrument Cluster.........................................78
Instrument Lighting Dimmer.......................71
Instrument Panel
............................................18
Interior Air Quality........................................106
Interior Lamps
..................................................72
Dome Task Lamp.................................................. 72
Front Interior Lamp.............................................. 72
Rear Interior Lamps.............................................. 72
Interior Mirror....................................................76 Automatic Dimming Mirror................................ 77
Manual Dimming Mirror..................................... 76
Introduction.........................................................7 J
Jump Starting the Vehicle.........................196
Connecting the Jumper Cables..................... 196
Jump Starting....................................................... 197
Locating the Jump Starting Connection Points................................................................. 196
Preparing Your Vehicle..................................... 196
Removing the Jumper Cables........................ 197
K
Keys and Remote Controls.........................55
L
Liftgate................................................................61
Lighting Control
..............................................69
Flashing High Beam Headlamps.................... 70
Lighting Control Selections.............................. 69
Switching High Beam Headlamps On and Off........................................................................\
. 70
Lighting..............................................................69 General Information........................................... 69
Load Carrying
................................................180
Load Limit.......................................................180
Special Loading Instructions for Owners of
Pick-up Trucks and Utility-type
Vehicles............................................................. 184
Vehicle Loading - with and without a Trailer................................................................. 180
Locking and Unlocking
.................................58
Battery Saver......................................................... 60
Hidden Rear Door Locks.................................... 58
Illuminated Entry.................................................. 59
Illuminated Exit..................................................... 60
Independent Liftgate Unlocking Feature................................................................ 59
Locking and Unlocking the Doors with the Key Blade........................................................... 58
Opening a Rear Door from the Inside...........58
Power Door Locks................................................ 58
Remote Control.................................................... 59
Lug Nuts See: Changing a Road Wheel....................... 268
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