check engine FORD RANGER 1997 2.G User Guide

258
*
[MC13730(R)05/96]
NOTE: Ford production and aftermarket (Motorcraft) oil
filters are designed for added engine protection and
long life. If a replacement oil filter is used that does
not meet Ford material and design specifications,
startup engine noises or knock may be experienced. It
is recommended you use the appropriate Motorcraft
oil filter (or another brand meeting Ford
specifications) for your engine application.
%*
[MC13775(R)01/96]
Checking and Adding Engine Oil
*
[MC13800(R)01/96]
Since the proper amount of engine oil is important for safe
engine operation, check the oil using the dipstick each time you
put fuel in your vehicle. Remember the engine must be off, the
oil must be warm and the vehicle must be parked on level
ground.
%*
[MC13900(R)01/96]
Checking the engine oil level:
*
[MC14000(R)01/96]1.
Turn the engine off after it has warmed up and allow a few
minutes for the engine oil to drain back into the oil pan.
[MC14050(R)04/96]2.
Set the parking brake, making sure the gearshift is securely
latched in P (Park) or 1 (manual transmission).
*
[MC14100(R)01/96]3.
Open the hood. Protect yourself from engine heat.
*
[MC14200(R)01/96]4.
Locate the engine oil dipstick (highlighted in yellow) and
carefully pull it out of the engine.
*
[MC14300(R)01/96]5.
Wipe the dipstick clean and put it back into position, making
sure it is fully seated.
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Maintenance and Care
259
[MC14400(R)01/96]
7-1/2 pica art:0021256-C
Engine oil dipstick
[MC14500(R)01/96]6.
Carefully, pull the dipstick out again. If the oil level is below
the ªADDº line, add engine oil as necessary. If the oil level
is beyond the letter ªFº in Full, engine damage or high oil
consumption may occur and some oil must be removed from
the engine.
*
[MC14600(R)01/96]7.
Put the dipstick back in and make sure it is fully seated.
*
[MC14800(R)01/96]
It may be necessary to add some oil between oil changes. Make
sure you use a CERTIFIED engine oil of the preferred viscosity.
Your vehicle's warranty coverage may not apply if engine
damage is caused by the use of improper engine oil.
*
[MC15000(R)01/96]
Add engine oil through the oil filler cap highlighted in yellow.
To add oil, remove the filler cap and use a funnel to pour oil
into the opening. Be careful not to overfill the engine. Recheck
the oil level after you finish adding oil.
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Maintenance and Care
263
[MC17400(R)05/96]
Clutch Fluid (If equipped)
*
[MC17405(R)01/96]
During normal operation the fluid level in the clutch reservoir
will slowly rise. If for any reason the fluid level drops, maintain
the fluid level at the step in the reservoir body.
%*
[MC17410(R)05/96]
If it becomes necessary to remove the reservoir cap, thoroughly
clean the reservoir cap before removing it to prevent dirt or
water from entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake fluid such as Ford
High Performance DOT 3 Brake Fluid (Ford Part Number
C6AZ-19542-AB) Ford specification ESA-M6C25-A.
*
[MC17415(R)05/96]
The clutch on your vehicle is automatically self-adjusting and
should not require any routine service.
[MC17420(R)01/96]
10-1/2 pica art:0020376-E
Clutch fluid reservoir
%*
[MC17500(R)02/96]
Windshield Washer Fluid
*
[MC17510(R)01/96]
Check the level of the windshield washer fluid every time you
stop for fuel. The reservoir for washer fluid is located on the
passenger's side of the engine compartment. Visual inspection
can determine if the washer fluid is adequate. Do not operate
the washer when the reservoir is empty.
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Maintenance and Care
267
*
[MC20325(R)05/96]
Recycled engine coolant
*
[MC20350(R)05/96]
Ford Motor Company recommends that Ford and
Lincoln-Mercury dealers use recycled engine coolant produced
by Ford-approved processes. Not all coolant recycling processes
produce coolant which meets Ford specification ESE-M97B44-A,
and use of such coolant may harm engine and cooling system
components.
*
[MC20375(R)05/96]
Always dispose of used automotive fluids in a responsible
manner. Follow your community's regulations and standards for
recycling and disposing of automotive fluids.
*
[MC20400(R)05/96]
Coolant refill capacity
*
[MC20425(R)05/96]
To find out how much fluid your vehicle's cooling system can
hold, refer to theCapacities and Specificationschapter.
*
[MC20450(R)05/96]
Have your dealer check the engine cooling system for leaks if
you have to add more than a quart (liter) of engine coolant per
month.
*
[MC20475(R)05/96]
Severe winter climate
*
[MC20490(R)05/96]
If you drive in extremely cold climates (less than-34ÊF [-36ÊC]),
it may be necessary to increase the coolant concentration above
50%. Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that the coolant
will not freeze at the temperature level in which you drive
during winter months. Never increase the engine coolant
concentration above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in non-extreme
climates.
%*
[MC20500(R)01/96]
Checking Hoses
*
[MC20600(R)01/96]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements that are
necessary using Motorcraft parts or their equivalents.
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268
%*
[MC22800(R)01/96]
Power Steering Fluid
*
[MC22810(R)01/96]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
%*
[MC22900(R)01/96]
Checking and Adding Power Steering Fluid
*
[MC22910(R)04/96]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will be at the right temperature when the engine
coolant temperature gauge in the instrument cluster is near
the center of the normal operating temperature range.
*
[MC22912(R)01/96]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[MC22914(R)01/96]3.
Turn the engine off.
%*
[MC22916(R)01/96]4.
Check the fluid level on the dipstick (which is highlighted in
yellow in your vehicle). The fluid level should be between
the arrows in the FULL HOT range, which is marked on the
side of the dipstick, opposite the side marked FULL COLD.
Do not add fluid if the level is within the FULL HOT range.
[MC22918(R)01/96]
10-1/2 pica
art:0021195-A
Power steering dipstick
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270
[MC22936(R)01/96]
10-1/2 pica
art:0090155-A
Power steering dipstick location
*
[MC22940(R)01/96]5.
If the power steering fluid is low, add fluid in small
amounts, continuously checking the level, until you reach the
FULL HOT range. Do not overfill.
*
[MC22942(R)03/96]6.
When you are finished, put the dipstick back in and make
sure that it fits snugly.
[MC22944(R)05/96]
Use only power steering fluid that meets Ford specification such
as MERCONHMulti-Purpose ATF XT-2-QDX (or equivalent).
*
[MC22946(R)01/96]
If the power steering fluid is low, do not drive your vehicle for
a long period of time before adding fluid. This can damage the
power steering pump.
*
[MC22948(R)03/96]
If you check the power steering fluid when it is cold, make sure
that the fluid reaches the FULL COLD range on the dipstick.
The reading will only be accurate if the fluid temperature is
approximately 50 to85ÊF (10 to 30ÊC).
*
[MC22950(R)01/96]
NOTE: Do not turn the steering wheel of your vehicle with
the engine off. It could force power steering fluid out
from the reservoir cap or in extreme cases, it could
unseat the cap.
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Maintenance and Care
297
%*
[MC42450(R)01/96]
Information about your vehicle's emission control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
%*
[MC42460(R)03/96]
How to Prepare Your Vehicle for
Inspection/Maintenance (I/M) Testing
*
[MC42470(R)04/96]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If your check engine light is on, reference the
check engine light description under theWarning Lights and
Gaugessection. Your vehicle may not pass an I/M test with the
check engine light on. If the vehicle's powertrain system or its
battery has just been serviced, the OBD II system is reset to a
not ready for I/M testing condition. To prepare for I/M testing,
additional city and highway driving is necessary to complete the
check of the OBD II system.
*
[MC43000(R)05/96]
The driving modes required to reach the ready condition consist
of a minimum of 30 minutes of city and highway driving as
described below:
[MC43100(R)03/96]
n
20 minutes of driving in stop and go city-type traffic with at
least four (4) idle periods.
*
[MC43200(R)03/96]
n
10 minutes of driving on an expressway or highway
[MC43300(R)03/96]
Before completing the above driving modes, the engine must be
warmed up and operating temperature. Once started, the vehicle
must not be turned off during the above driving modes. If the
vehicle owner is unable to meet the I/M requirements by using
these driving patterns, an authorized service center can perform
a detailed OBD II Drive Cycle as it would any other type of
repair work.
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347
Index
Climate control system.................. 64
Clock........................ 34,55
Clutch
fluid........................ 263
fluid reservoir.................261, 263
operation while driving............... 170
recommended shift speeds.............. 173
shifting the gears.................. 171
specifications.................... 313
Cold engine starting.................. 148
Combination lap and shoulder belts.........110, 112
Controls
mirrors........................ 86
power seat..................... 109
Convenience kit in cargo area.............. 229
Coolant (see Engine coolant)
checking and adding................ 265
preparing for storage................ 309
specifications.................... 313
temperature gauge.................. 22
warnings...................... 265
Cooling fan...................... 250
Crankcase emission filter................ 311
Customer Assistance Centre, Ford of Canada....... 324
D
Daytime running light system.............. 63
Defects, reporting................... 315
Defrost, windshield................. 67,70
Dipstick
automatic transmission fluid...........271, 273
engine oil..................... 258
power steering fluid................. 268
Disabled vehicle (see Towing).............. 242
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348
Doors
lubricant specifications................ 313
Driveline universal joint and slip yoke......... 271
Driving under special conditions, heavy load...... 187
E
Electrical system
fuses......................218, 224
operating when the engine is off............ 73
relays....................... 225
Electronic sound system
accessory delay.................... 73
radio reception.................... 55
tuning the radio................. 29,46
warranty and service information............ 58
Emergencies, roadside
assistance..................... 317
battery acid spills................238, 277
fuel........................ 292
jump-starting.................... 237
towing....................... 242
Emergency brake (parking brake)..........158, 160
Emission control system
catalytic converter.................. 295
emissions warranty................ 3,295
Engine
check engine warning light.............. 14
does not start.................... 149
fuel injected engine, starting............. 147
fuel pump shut-off switch.............. 150
preparing to start.................. 147
service points.................... 253
starting...................... 148
starting after a collision............... 150
storing your vehicle................. 307
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349
Index
Engine block heater.................. 150
Engine coolant
checking and adding................ 265
checking hoses................... 267
disposal..................250, 261, 273
preparing for storage................ 309
proper solution...............250, 261, 273
recovery reservoir.................. 253
specifications.................... 313
temperature gauge.................. 22
Engine coolant temperature gauge
description...................... 22
mechanical...................... 22
Engine coolant temperature guage:electronic........ 22
Engine fan...................... 250
Engine:idle speed control................ 149
Engine oil
changing oil and oil filter............258, 260
checking and adding................ 258
dipstick...................... 258
disposal..................250, 261, 273
engine oil pressure gauge............... 20
filter, specifications................. 311
specifications..................257, 313
synthetic oil.................... 257
ªbreak-inº oils.................... 5
viscosity...................... 257
Entry system
illuminated...................... 97
remote........................ 93
Exhaust fumes..................... 152
Extended Service Plan, Ford............... 4
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