maintenance FORD RANGER 2002 2.G Repair Manual

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oil2.3L and 3.0L
engines
Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
4.0L engines
Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C205±A
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESB-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Maintenance and Specifications
275

ItemFord part
name or
equivalentFord part
numberFord
specification
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(5R44E and
5R55E)Motorcraft
MERCONtV
AT F
2
XT-5-QM MERCONtV
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your scheduled maintenance
guide to determine the correct service interval.
ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap1.04-1.19 mm
(0.041-0.047
inch)1.07-1.1 7mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:19.7:1 9.0:1
Maintenance and Specifications
276

VEHICLE DIMENSIONS
Vehicle
dimensionsRegular Cab
Short Wheel
Base (SWB) mm
(in)Regular Cab
Long Wheel
Base (LWB)
mm (in)Supercab mm
(in)
(1) Overall
length4 763 (187.5) 5 093 (200.5) 5 153 (202.9)
(2) Overall
width1 785 (70.3) 1 785 (70.3) 1 785 (70.3)
(3) Overall
height 4x2/4x41 593.5 (62.7) /
1 655 (65.2)1 596 (62.8) /
1 655 (65.2)1 599 (62.9) /
1 657 (65.2)
(4) Wheelbase 2 831 (111.4) 2 983 (117.4) 3 192 (125.7)
(5) Track -
Front1 486 (58.5) 1 486 (58.5) 1 485 (58.5)
(5) Track -
Rear1 455 (57.3) 1 455 (57.3) 1 455 (57.3)
2
5
3
Maintenance and Specifications
277

1
4
1
4
Maintenance and Specifications
278

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the front door latch pillar on the
driver's side.
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
279

A
Air bag supplemental restraint
system ................................123±124
and child safety seats ............125
description ..............................124
disposal ....................................128
driver air bag ..........................126
indicator light ...................12, 127
operation .................................126
passenger air bag ...................126
passenger deactivation
switch ......................................128
Air cleaner filter .......................270
Air conditioning
manual heating and air
conditioning system .................70
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................243
Anti-lock brake system
(see Brakes) ..............................149
Anti-theft system
warning light .............................14
Audio system
(see Radio) ......................18, 43, 52
Automatic transmission ............153
driving an automatic
overdrive .................................154
fluid, adding ............................261
fluid, checking ........................261
fluid, refill capacities ..............271
fluid, specification ..................276
Auxiliary power point ...........85, 92
Axle
lubricant specifications ..274, 276
refill capacities ........................271
traction lok ..............................151B
Battery .......................................241
acid, treating emergencies .....241
charging system
warning light .............................12
jumping a disabled battery ....206
maintenance-free ....................241
replacement, specifications ...270
servicing ..................................241
voltage gauge ............................16
Bed extender ..............................93
BeltMinder .................................119
Brakes ........................................148
anti-lock ...................................149
anti-lock brake system
(ABS) warning light .........12, 150
brake warning light ..................11
fluid, checking and adding ....260
fluid, refill capacities ..............271
fluid, specifications .........274, 276
lubricant specifications ..274, 276
parking ....................................150
shift interlock ..........................153
Break-in period .............................5
C
Capacities for refilling fluids ....271
Cargo area shade ........................92
Cargo net .....................................92
Certification Label ....................279
Child safety restraints ..............133
child safety belts ....................133
Child safety seats ......................134
attaching with tether straps ..138
in front seat ............................136
in rear seat ..............................136
Index
283

flash to pass ..............................74
high beam ...........................13, 74
replacing bulbs .........................77
turning on and off ....................73
warning chime ..........................14
Heating
heater only system ...................68
heating and air conditioning
system .......................................70
Hood ..........................................231
I
Ignition .......................144, 276±277
Infant seats
(see Safety seats) .....................134
Inspection/maintenance (I/M)
testing ........................................258
Instrument panel
cleaning ...................................227
cluster ................................10, 227
lighting up panel and
interior .......................................74
J
Jack ............................................200
positioning .......................200, 204
storage .............................200±203
Jump-starting your vehicle ......206
K
Keys ...................................106, 108
key in ignition chime ...............14
positions of the ignition .........144L
Lamps
bulb replacement
specifications chart ..................76
cargo lamps ...............................74
daytime running light ...............73
fog lamps ...................................73
headlamps .................................73
headlamps, flash to pass ..........74
instrument panel, dimming .....74
interior lamps .....................75, 77
replacing bulbs .......75, 77, 79±82
Lane change indicator
(see Turn signal) ........................75
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 150
anti-theft ...................................14
brake ..........................................11
charging system ........................12
check coolant ............................11
check engine .............................10
cruise indicator .........................13
door ajar ....................................13
fuel cap light .............................12
high beam .................................13
overdrive off ..............................13
safety belt .................................12
speed control ............................91
turn signal indicator .................13
Load limits .................................173
GAWR ......................................173
GVWR ......................................173
trailer towing ..........................173
Loading instructions .................175
Lubricant specifications ...274, 276
Lumbar support, seats .............110
Index
286