FORD S-MAX 2006 Service Repair Manual

Electro\bic E\bgi\be \fo\btrols - 2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4 -
Brake Pedal Positio\b (BPP) Switch—RHD
FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
I\b

stallatio\b 1. \f
2. C

AUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
p e

d\bl\frem\bins\fin\fthe\frest\fposition.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
pe
d\bl\frem\bins\fin\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE Flex
Fuel (107kW/145PS) - MI4 - \flutch Pedal
Positio\b (\fPP) Switch
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal a\bd I\bstallatio\b
Removal
I\b
stallatio\b 1.
CAUTION:\f
M\bke\fsure\f
th\bt\fthe\fclutch\f
ped\bl\frem\bins\f
in\fthe\frest\f
position.
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fclutch\fped\bl\frem\bins\f
in\fthe\frest\fposition.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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1
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Electro\bic E\bgi\be \fo\btrols - 2.0L Duratec-
HE (107kW/145PS) - MI4/2.0L Duratec-
HE Flex Fuel (107kW/145PS) - MI4 -
\flutch Pedal Positio\b (\fPP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Left-h\bnd\fdrive\fvehicles\f
Al

l\fvehicles\f
308-651\f
Inst\bller,\fClutch\fM\bster\fCylinder\fSensor
\f
1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. Remove t\be Spec\fal Tool(s): 308-651\f
\f
\f
\f\f
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I\bstallatio\b 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
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Electro\bic E\bgi\be \fo\btrols - 2.0L EcoBoost
S\fTi (149kW/203PS) - MI4 - \famshaft
Positio\b (\fMP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\bstallatio\b 1. \f
2. T

orque:\b 10\fNm
\f
3. NOTE:\fNote\fthe\fposition\fof\fthe\fcomponents\f
be

fore\fremov\bl.\f
Torque:\b 7\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.0L EcoBoost
S\fTi (149kW/203PS) - MI4 - \fra\bkshaft
Positio\b (\fKP) Se\bsor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-1521\f
Alignment\fTool,\fCr\bnksh\bft\fPosition\fSensor
\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
1. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2. \f\f 1.Torque:\b 20\fNm
\f
2. Ins\fall\b\fhe\bSpecial\bTool(s):\b 303-748\f
3. R

ot\bte\fthe\fcr\bnksh\bft\fslowly\funtil\fthe\fcr\bnksh\bft\f
stops.\f
Special\bTool(s):\b 303-748\f
4. \f

\f
\f
\f
\f\f
\f\f
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I\bstallatio\b 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f2.
\f\f1. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti

ght\f\bt\fthis\fst\bge.\f
2. Ins\fall\b\fhe\bSpecial\bTool(s):\b 3
03-1521\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
co

mponent\f\bligns\fwith\fthe\finst\bll\btion\f
m\brk.\f
4. Torque:\b 7
\fNm\f
3. Remove\b\fhe\bSpecial\bTool(s):\b 303-1521\f
\f
\f\f
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Electro\bic E\bgi\be \fo\btrols - 2.0L EcoBoost
S\fTi (149kW/203PS) - MI4 - Powertrai\b
\fo\btrol Module (P\fM)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Ge\beral Equipme\bt
Removal
Vehicles\fwith\fPCM\fsecurity\fshield\f
3.5\fmm\fdrill\fbit
Center\fpunch
Ford\fdi\bgnostic\fequipment1.NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
i
n

st\blling\f\b\fnew\fcomponent.\f
Downlo\bd\fthe\fPCM\f\bnd\fthrottle\fbody\fconfigur\btion\f
in
form\btion\finto\fthe\fdi\bgnostic\ftool,\fusing\fthe\f
Progr\bmm\bble\fModules\fInst\bll\btion\froutine.\f\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
2. R

efer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt

ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
3. Left-h\bnd\fside\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. Torque: 3\fNm
\f
\f\f
\f\f
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Vehicles\fwithout\fPCM\fsecurity\fshield\f
I\bstallatio\b Vehicles\fwith\fPCM\fsecurity\fshield\f7.
General
\bqui\fment:
Center\f
punch
\f
Ge n

eral
\bqui\fment:
3.5\fmm\f
drill\fbit \f
8. \f
9

. Torque: 3\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f
\f\f
\f\f
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All\fvehicles\f
2. Tighten\fthe\fshe\br\fbolt\funtil\fthe\fhe\bd\fis\fshe\bred\f
of
f.\f
3. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in

st\blling\f\b\fnew\fcomponent.\f
Uplo\bd\fthe\fPCM\fconfigur\btion\finform\btion\finto\fthe\f
PCM,\fusing\fthe\fProgr\bmm\bble\fModules\fInst\bll\btion\f
routine.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
\f\f
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