torque FORD S-MAX 2006 Service Repair Manual

Installation 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. M

a\ferial:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7

J-M4G323-AA) \f
3. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th

is\fst\bge.\f
4. Torque:\b 4
8\fNm\f
5. Torque:\b 20\fNm
\f
6. \f\f 2. Refer\fto:\f Specific\btions \f(303-01B\fEngine\f-\f
2. 0

L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Spe\fial Tool(s)
Ma
terials
General Equipment
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
303-1504\f
Alignment\fTool,\fC\bmsh\bft\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
\b mm pun\fh
Round-ended steel rule 1.
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.
NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\fsupplied\f
with\f\bn\f\blignment\fsleeve\fwhich\fmust\fbe\fremoved\f\bfter\f
inst\bll\btion.\f
Torque:\b10\fNm
\f
2.
CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\fw\bsher\fis\f
inst\blled.\f
\f
\f
\f
\f
\f
\f
\f\f
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3.Torque:\b \f
10\fNm
\f
20\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
4.WARNING:\fT\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
compressed\fspring.\f
1. Torque:\b 1
0\fNm\f
2. Torque:\b 10\fNm
\f
3. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor

que:\b 25\fNm
\f
5.Mater\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f2U7J
M4G323-AA) \f
6. \f
\f 1.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponents\f
\bre\f\bligned.\f
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\fthis\f
st\bge.\f
General\bEqu\fpment:\b Ro
und-ended\fsteel\frule\f
2. To
rque:\b 20\fNm
\f
\f\f
\f\f
\f\f
\f\f
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7.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f\bpproxim\btely\f20\f
mm\fbefore\ftop\fde\bd\fcenter\f(TDC).\f
8. Inst\bll\fTorque:\b \f
7\fNm
\f
15\fNm
\f
55\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
9.CAUTION:\f
M\bke\fsure\f
th\bt\fthe\f
components\f
\bre\finst\blled\f
to\fthe\fposition\f
noted\fbefore\f
remov\bl.
Inst\bll\fthe\f
\f
\f
\f\f
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c\bmsh\bfts\f
\bpproxim\btely\f\bt\f
v\blve\foverl\bp\f
position\fcylinder\f
No.\f4.\f
10.
Tighten\fe\bch\f
bolt\f2\fturns\f\bt\f\b\f
time.\f
Mater\fal:\b
Oil\f-\f5W-
(WSS-M2C913
C) \f
Torque:\b
7\fNm\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
11. Install\bthe\bSpec\fal\bTool(s):\b 303-1504\f
12.
Tighten\fe\bch\fbolt\f2\fturns\f\bt\f\b\ftime.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
13.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponents\f\bre\f
inst\blled\fto\fthe\fposition\fnoted\fbefore\fremov\bl.\f
Torque:\b 10\fNm
\f
14.Torque:\b 10\fNm\f
\f
\f\f
\f\f
\f\f
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15.Torque:\b 10\fNm\f
16.
CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\fw\bsher\fis\f
inst\blled.\f
17.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponents\f\bre\f
inst\blled\fto\fthe\fposition\fnoted\fbefore\fremov\bl.\f
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\fthis\fst\bge.
18. General\bEqu\fpment:\b 2\fmm\fpunch\f
\f\f
\f
\f\f
\f\f
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19.CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\fprevent\f
the\fcomponent\ffrom\fturning.\f
Torque:\b
72\fNm
\f
20. \f\f
1.
NOTE:\fInst\bll\f\bll\fthe\fbolts\ffinger\ftight\f
before\ffin\bl\ftightening.\f
2. Torque:\b
1
\f-\f20\f10\fNm
\f
21. \f\f 1.Torque:\b 24\fNm
\f
2. Torque:\b 47\fNm
\f
\f\f
\f\f
\f
\f\f
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28. \f\f

CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponent\f
\bligns\fwith\fthe\finst\bll\btion\fm\brk.\f

Torque:\b \f
10
0\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
29. Remove\bthe\bSpec\fal\bTool(s):\b 303-748\f
30. R
emove\bthe\bSpec\fal\bTool(s):\b 303-1504\f
31.
CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\fclockwise.
32. Install\bthe\bSpec\fal\bTool(s):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Torque:\b
\f
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS)
- MI4 - Engine A\f\fessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-397\f
Remover/Inst\bller,\fHose\fCl\bmp
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11A\f
Mounting\fPl\bte\ffor\f303-435-06\f
310-128\f
Inst\bller\fSet,\fTeflon\fSe\bl\f1.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in

st\blled.\f
Special\bTool(\f):\b 30
3-254\f
Tor
que:\b 112\fNm
\f
2. \f\f
1.Torque:\b 8\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f
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