FORD S-MAX 2006 Service Repair Manual
S-MAX 2006
FORD
FORD
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FORD S-MAX 2006 Service Repair Manual
Page 505 of 4402
13.Torque:\b 10\fNm\f
14. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
t
h
is\fst\bge.\f
15. \f
16
. CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\f
h o
ld\fthe\fc\bmsh\bfts\fby\fthe\fhex\bgon\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Torque:\b 72\fNm
\f
17. \f\f
Apply\f\b\f3\fmm\fbe\bd\fof\fse\bl\bnt\fto\fthe\f
en
gine\ffront\fcover.\f
Mater\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSE-
M4 G3
23-A4\f/\f2U7J-M4G323-AA) \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 506 of 4402
18.Torque:\b
1-8\f10\fNm
\f
9\f48\fNm
\f
10-19\f10\fNm
\f
20-22\f48\fNm
\f
19. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w \b
sher\fis\finst\blled.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\fw\bsher\f
is\finst\blled.\f
20. Spec\fal\bTool(s):\b 303-509\f
\f
\f
\f\f
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Page 510 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ma
terials
General Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Retaining Strap 1.Torque:\b 48
\fNm\f
2. Torque:\b 48\fNm
\f
3. WARNING:\fSupport\fthe\f
e n
gine/tr\bnsmission\fon\fwood\fblocks\f\bnd\f
secure\fwith\fsuit\bble\fstr\bps.\f Genera\f\bEquipment:\b Mo
unting\ft\bble\fset\f
Gen
era\f\bEquipment:\b Ret\bining\fStr\bp\f
\f
\f\f
\f\f
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Page 512 of 4402
8.Torque:\b 133\fNm\f
9. Torque:\b 15\fNm
\f
10. \f\f 1.Torque:\b 80\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
t
i
ght\f\bt\fthis\fst\bge.\f
11. Remove\fthe\f\bssembly\fst\bnd.\f 12
.Torque:\b 80\fNm
\f
13. Torque:\b 90\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 513 of 4402
Vehicles with PCM safety plate
Vehicles with PCM security shield
14. \f
1
5
. \f
16. \f
17. Tighten\fthe\fshe\br\fbolt\funtil\fthe\fhe\bd\fis\fshe\bred\f off.\f
18. Torque:\b 3\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 514 of 4402
All vehicles
19. \f
20
.Torque:\b 25\fNm
\f
21. CAUTION:\fNo\fse\bl\bnt\fmust\fbe\fused\f
u p
stre\bm\fof\fthe\fc\bt\blytic\fconverter.\f
NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
this\fst\bge.\f
22. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
tw
isted.\f
NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
this\fst\bge.\f
Gre\bse\fthe\fstud\fbolt.\f
Mat
eria\f:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
23. T
orque:\b 55\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 515 of 4402
24.NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
tw
isted.\f
Torque:\b 48\fNm
\f
25. Torque:\b 48\fNm
\f
26. Torque:\b 48\fNm
\f
27. \f\f 1.Torque:\b 48\fNm
\f
2. Torque:\b 10\fNm
\f
28. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 516 of 4402
Body,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
29. Torque:\b 25\fNm
\f
30. \f
31. \f
32. \f
33. \f
34. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 517 of 4402
35.Genera\f\bEquipment:\b Hose\fcl\bmp\f
rem
over/inst\bller \f
36. C
AUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
b e
\fkinked\for\ftwisted.\f
37. Torque:\b 12\fNm\f
38. \f
39. \f\f 1.Torque:\b 25\fNm
\f
2. Torque:\b 15\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 518 of 4402
40.Torque:\b 12\fNm\f
41. Torque:\b 12\fNm
\f
42. Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit
h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f
M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
43. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Ac c
essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Right-h\bnd\fhe\bdl\bmp\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext
erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
44. \f
\f\f
\f\f
\f\f
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