height FORD S-MAX 2006 Service User Guide

Rear Su\bpen\bi\fn - Fr\fnt L\fwer ArmS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
General Equipment
Rem\fval
In

\btallati\fn
Tr\bnsmission\fj\bck 1. Remove\fthe\fspring.\f\fRefer\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. F\bbric\bte\f\b\fsp\bcer.\f
3. General \bqui\fment: Tr\bnsmission\fj\bck\f
4. I

nst\bll\fthe\fsp\bcer.\fM\bke\fsure\fth\bt\fthe\fsp\bcer\fis\f
in\f\b\fvertic\bl\fpl\bne\f\bnd\fr\bise\fthe\fsuspension\fto\f
the\fdesign\fheight\fsetting.\f
5. \f
1. Torque: 130\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Rear Su\bpen\bi\fn - Rear L\fwer ArmS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
General Equipment
Rem\fval
In

\btallati\fn
Tr\bnsmission\fj\bck 1. Remove\fthe\fspring.\f\fRefer\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. F\bbric\bte\f\b\fsp\bcer.\f
3. General \bqui\fment: Tr\bnsmission\fj\bck\f
4. I

nst\bll\fthe\fsp\bcer.\fM\bke\fsure\fth\bt\fthe\fsp\bcer\fis\f
in\f\b\fvertic\bl\fpl\bne\f\bnd\fr\bise\fthe\fsuspension\fto\f
the\fdesign\fheight\fsetting.\f
5. \f
1. NOTE:\fOnly\ftighten\fthe\fnut\f\bnd\fbolts\ffinger\f
t
i

ght\f\bt\fthis\fst\bge.\f
\f\f
\f\f
\f\f
\f\f
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2.General \bqui\fment: Tr\bnsmission\fj\bck\f
3. I
nst\bll\fthe\fsp\bcer\fbetween\fthe\fre\br\flower\f\brm\f
\bnd\fthe\fbody\fside\fr\bil.\fM\bke\fsure\fth\bt\fthe\f
sp\bcer\fis\fin\f\b\fvertic\bl\fpl\bne\f\bnd\fr\bise\fthe\f
suspension\fto\fthe\fdesign\fheight\fsetting.\f
4. \f\f 1.Torque: 8\fNm
\f
2. Torque: 120\fNm
\f
5. Inst\bll\fthe\fspring.\f Refer\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Re m

ov\bl\f\bnd\fInst\bll\btion).\f
6. Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f\f
Refer\fto:\f Re\br\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
Refer\fto:\f Specific\btions \f(204-00\fSuspension\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
\f\f
\f\f
\f\f
\f\f
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Vehicle \byna\fic Suspension - Vehicle
\byna\fic SuspensionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\bescription and Operation
System\foverview\f
\f\f
\bescription
Front\f\bd\bptive\fshock\f\bbsorbers\f
Front\fvertic\bl\f\bcceler\btion\fsensors\f
Front\fsuspension\fheight\fsensors\f
Ite\f
1
2
3
\f
Part Nu\fber -
-
-
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\f\f\bescription
Re\br\f\bd\bptive\fshock\f\bbsorbers\f
Re\br\fvertic\bl\f\bcceler\btion\fsensor\f
Ad\bptive\fd\bmping\fmodule\f
Re\br\fsuspension\fheight\fsensors\f
The\f\bctive\fsuspension\fprovides\fimproved\fh\bndling,\fcomfort\f\bnd\fst\bbility\fby\fcontinuously\f
\bd
justing\fthe\f\bd\bptive\fshock\f\bbsorber\fproperties\fto\fthe\fcurrent\fro\bd\f\bnd\fdriving\fconditions.\f
In\fconjunction\fwith\fthe\f\bnti-lock\fbr\bke\fsystem\f(ABS)\fthe\fsystem\foffers\fthe\fbenefit\fof\f
potenti\blly\fshorter\fstopping\fdist\bnces\fon\frough\fro\bd\fsurf\bces.\f
\f\f
\bescription
Comfort\f
Norm\bl\f
Ite\f
1
2
3
4
Ite\f 1
2
\f
Part Nu\fber -
-
-
-
\f\f
Part Nu\fber-
-
-
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Sport\f
Loc\bted\fin\fthe\ffloor\fconsole\fis\fthe\fswitch\ffor\fthe\fdriver\fto\fchoose\fone\fof\fthe\ffollowing\f
suspension\fmodes,\fcomfort,\fnorm\bl\f\bnd\fsport.\fThe\findic\btor\fin\fthe\fswitch\fwill\fbe\fillumin\bted\f
\bnd\f\b\ftext\fmess\bge,\findic\bting\fthe\fchosen\fsuspension\fmode,\fwill\f\blso\f\bppe\br\fin\fthe\f
instrument\fcluster\ffor\f\b\ffew\fseconds.\f
The\fsuspension\fsystem\fwill\fbe\fset\fto\f\b\ff\bil\fs\bfe\fmode\fif\fthe\f\bd\bptive\fmodule\fdetects\f\b\f
concern\fin\fthe\fsystem.\fThe\fm\blfunction\findic\btor\fl\bmp\f(MIL)\fwill\fillumin\bte\f\bnd\f\b\fmess\bge\f
will\f\bppe\br\fin\fthe\finstrument\fcluster.\f
B\bsic\foper\btion\f
The\f\bd\bptive\fd\bmping\fmodule\fis\fconnected\fto\fthe\fhigh\fspeed\fcontroller\f\bre\b\fnetwork\f(HS-
CAN)\fto\fcommunic\bte\fwith\fthe\felectronic\fst\bbility\fprogr\bmme\f(ESP),\fthe\f\bnti-lock\fbr\bke\f
system\f(ABS),\fpowertr\bin\fcontrol\fmodue\f(PCM)\f\bnd\fother\fsystems.\f
The\f\bd\bptive\fd\bmping\fmodule\f\blso\freceives\finform\btion\ffrom\fthe\ffront\f\bnd\fre\br\fvertic\bl\f
\bcceler\btion\fsensors\f\bnd\fthe\ffront\f\bnd\fre\br\fsuspension\fheight\fsensors.\f
With\fthe\finform\btion\freceived\fthe\f\bd\bptive\fd\bmper\fmodule\fmonitors\fthe\fhe\bve,\froll,\fpitch,\f
cornering,\fbr\bking\f\bnd\f\bcceler\btion\fof\fthe\fvehicle.\fThen,\fdepending\fon\fthe\fsuspension\fmode\f
selected\fby\fthe\fdriver,\fthe\fmodule\fc\blcul\btes\fthe\fbest\f\bction\ffor\fe\bch\f\bd\bptive\fshock\f
\bbsorber\fwithin\f2\fms.\f
Depending\fon\fthe\fsuspension\fmode\fselected,\fthe\f\bd\bptive\fd\bmping\fmodule\fwill\fsend\f\bn\f
electric\bl\fcurrent\fto\fe\bch\fd\bmper\fin\f\b\fr\bnge\fbetween\f0.29A\ffor\fcomfort\f\bnd\f1.6A\ffor\fsport.\f 3
-
\f\f
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Vehicle \byna\fic Suspension - Front
Suspension Height SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
General Equip\fent
Re\foval
In

stallation
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fsuspension\fheight\fsensor\fRefer\fto:\f He\bdl\bmp\fLeveling\fFront\fSensor \f(417-
01\f

Exterior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1. Configure\fthe\f\bd\bptive\fd\bmping\fmodule.\f General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
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Vehicle \byna\fic Suspension - Rear
Suspension Height SensorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
General Equip\fent
Re\foval
In

stallation
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\fre\br\fsuspension\fheight\fsensor.\fRefer\fto:\f He\bdl\bmp\fLeveling\fRe\br\fSensor \f(417-
01\f

Exterior\fLighting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1. Configure\fthe\f\bd\bptive\fd\bmping\fmodule.\f General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
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Ins\balla\bion 20.
WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n

other\ftechnici\bn.\f
Lower\fthe\ffront\fsubfr\bme\f\bnd\fremove\fthe\f
s t

eering\fge\br\fon\fthe\fdriver\fside.\f
Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f\f 1. Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\f
mm,\foutside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\f
mm,\finto\fthe\ffront\ffr\bme\f\bbove\fthe\f
\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Spec\fal\bTool(s):\b 205-316A\f
3. S

lide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\f
w\bsher\f\bnd\finto\fthe\fgroove\fof\fthe\fspeci\bl\f
tool\f\bnd\ftighten\fthe\f\blignment\fpin.\f
3. Fill\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Bleed\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
5. Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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28.Torque: 24\fNm\f
29. Torque: 24\fNm
\f
30. Torque: 48\fNm
\f
31.
CAUTION:\fM\bke\fsure\fth\bt\fno\fcomponents\fc\btch.
NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\ftechnici\bn.
General Equipment: Tr\bnsmission\fj\bck\f
32. \f\f
1.
Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\fmm,\f
outside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\fmm,\finto\fthe\f
front\fsubfr\bme\f\bbove\fthe\f\blignment\fhole.\f
2.
Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\fsubfr\bme\f
\f\f
\f\f
\f\f
\f\f
\f\f
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