ground FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 2854 of 4402
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bQ\b:\b\fTC\bB1B5201\b-\bREAR\bPARKING\bAI\f\bSPEAKER\b-\b
INTERNAL\bFAULT,\bSHORT\bTO\bGROUN\f\bOR\bOPEN\bCIRCUIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
Q1:\bCHECK\bCIRCUIT\bCMP09A\b(BN/BU)\bFOR\bOPEN
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Disconnect\fRe\br\fp\brking\f\bid\fspe\bker\fC4MP09.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01A\fpin\f10,\fcircuit\fCMP09A\f(BN/BU),\f
h\brness\fside\f\bnd\fthe\fre\br\fp\brking\f\bid\fspe\bker\f
C4MP09\fpin\f1,\fcircuit\fCMP09A\f(BN/BU),\fh\brness\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b GO\fto\fQ2.\f\f
No\b R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
Q2:\bCHECK\bCIRCUIT\bRMP09A\b(BU/GN)\bFOR\bOPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01A\fpin\f2,\fcircuit\fRMP09A\f(BU/GN),\f
h\brness\fside\f\bnd\fthe\fre\br\fp\brking\f\bid\fspe\bker\f
C4MP09\fpin\f2,\fcircuit\fRMP09A\f(BU/GN),\fh\brness\fside.
\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b
INSTALL\f\b\fnew\fre\br\fp\brking\f\bid\fspe\bker.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bR\b:\b\fTC\bB1B5212\b-\bREAR\bPARKING\bAI\f\bSPEAKER\b-\bSHORT\b
TO\bPOWER\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
R1:\bCHECK\bCIRCUIT\bCMP09A\b(BN/BU)\bFOR\bSHORT\bTO\bPOWER
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Disconnect\fRe\br\fp\brking\f\bid\fspe\bker\fC4MP09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01A\fpin\f10,\fcircuit\fCMP09A\f(BN/BU),\fh\brness\f
side\f\bnd\fground.\f
4\b
\f\f
\f\f
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Page 2855 of 4402
Is\f\b\fvolt\bge\fpresent?\f
Yes\bREPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b
GO\fto\fR2 .\f\f
R2:\bCHECK\bCIRCUIT\bRMP09A\b(BU/GN)\bFOR\bSHORT\bTO\bPOWER
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01A\fpin\f2,\fcircuit\fRMP09A\f(BU/GN),\fh\brness\f
side\f\bnd\fground.\f
1\b
Is\f\b\fvolt\bge\fpresent?\f
Yes\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b INSTALL\f\b\fnew\fre\br\fp\brking\f\bid\fspe\bker.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Re m
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bS\b:\b\fTC\bB1B5301\b-\bFRONT\bPARKING\bAI\f\bSPEAKER\b-\b
INTERNAL\bFAULT,\bSHORT\bTO\bGROUN\f\bOR\bOPEN\bCIRCUIT\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
S1:\bCHECK\bCIRCUIT\bCMP08\b(GY/BN)\bFOR\bOPEN
Disconnect\fP\brking\f\bid\fmodule\fC4MP01B.\f1\b
Disconnect\fFront\fp\brking\f\bid\fspe\bker\fC2MP08.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01B\fpin\f4,\fcircuit\fCMP08A\f(GY/BN),\f
h\brness\fside\f\bnd\fthe\ffront\fp\brking\f\bid\fspe\bker\f
C2MP08\fpin\f1,\fcircuit\fCMP08B\f(GY/BN),\fh\brness\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b GO\fto\fS2.\f\f
No \b
\f
\f
\f\f
\f\f
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Page 2856 of 4402
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
S2:\bCHECK\bCIRCUIT\bRMP08\b(VT/OG)\bFOR\bOPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01B\fpin\f3,\fcircuit\fRMP08A\f(VT/OG),\f
h\brness\fside\f\bnd\fthe\ffront\fp\brking\f\bid\fspe\bker\f
C2MP08\fpin\f2,\fcircuit\fRMP08B\f(VT/OG),\fh\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b
INSTALL\f\b\fnew\ffront\fp\brking\f\bid\fspe\bker.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bT\b:\b\fTC\bB1B5312\b-\bFRONT\bPARKING\bAI\f\bSPEAKER\b-\b
SHORT\bTO\bPOWER\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
T1:\bCHECK\bCIRCUIT\bCMP08\b(GY/BN)\bFOR\bSHORT\bTO\bPOWER
Disconnect\fP\brking\f\bid\fmodule\fC4MP01B.\f1\b
Disconnect\fFront\fp\brking\f\bid\fspe\bker\fC2MP08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01B\fpin\f4,\fcircuit\fCMP08B\f(GY/BN),\fh\brness\f
side\f\bnd\fground.\f
4\b
Is\f\b\fvolt\bge\fpresent?\f
Yes\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b GO\fto\fT2 .\f\f
T2:\bCHECK\bCIRCUIT\bRMP08\b(VT/OG)\bFOR\bSHORT\bTO\bPOWER
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01B\fpin\f3,\fcircuit\fRMP08A\f(VT/OG),\fh\brness\f
side\f\bnd\fground.\f
1\b
\f\f
\f\f
\f\f
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Page 2857 of 4402
Is\f\b\fvolt\bge\fpresent?\f
Yes\bREPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No\b INSTALL\f\b\fnew\ffront\fp\brking\f\bid\fspe\bker.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bU\b:\b\fTC\bB1B5411\b-\bPARKING\bAI\f\bSTATUS\bLE\f\b-\bSHORT\bTO\b
GROUN\f\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
U1:\bCHECK\bCIRCUIT\bCMP02\b(GN/BU)\bFOR\bOPEN
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Disconnect\fP\brking\f\bid\fswitch\fC2CA1S.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01A\fpin\f13,\fcircuit\fCMP02A\f(GN/BU),\f
h\brness\fside\f\bnd\fground.\f3\b
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fOhms?\f
Yes\b INSTALL\f\b\fnew\fp\brking\f\bid\fswitch.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Re m
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bV\b:\bB1B5412\b-\bPARKING\bAI\f\bSTATUS\bLE\f\b-\bSHORT\bTO\b
POWER\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
V1:\bCHECK\bCIRCUIT\bCMP02\b(GN/BU)\bFOR\bSHORT\bTO\bPOWER
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Disconnect\fP\brking\f\bid\fswitch\fC2CA1S.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01A\fpin\f13,\fcircuit\fCMP02A\f(GN/BU),\fh\brness\f
side\f\bnd\fground.\f
4\b
Is\f\b\fvolt\bge\fpresent?\f
\f\f
\f\f
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Page 2859 of 4402
C1MP17.\f
Disconnect\fRe\br\finner\fright\fp\brking\f\bid\fsensor\f
C1MP16.\f2\b
Disconnect\fRe\br\fouter\fleft\fp\brking\f\bid\fsensor\f
C1MP15.\f3\b
Disconnect\fRe\br\finner\fleft\fp\brking\f\bid\fsensor\f
C1MP14.\f4\b
Disconnect\fP\brking\f\bid\fmodule\fC4MP01C.\f5\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01C\fpin\f11,\fcircuit\fLMP07A\f(BU/WH),\f
h\brness\fside\f\bnd\fthe\ffollowing\felectric\bl\fconnectors.\f
Re\br\fouter\fright\fp\brking\f\bid\fsensor\fC1MP17\fpin\f1,\f
ci
rcuit\fLMP07F\f(BU/WH),\fh\brness\fside.\f
Re\br\finner\fright\fp\brking\f\bid\fsensor\fC1MP16\fpin\f1,\f
ci
rcuit\fLMP07E\f(BU/WH),\fh\brness\fside.\f
Re\br\fouter\fleft\fp\brking\f\bid\fsensor\fC1MP15\fpin\f1,\f
ci
rcuit\fLMP07B\f(BU/WH),\fh\brness\fside.\f
Re\br\finner\fleft\fp\brking\f\bid\fsensor\fC1MP14\fpin\f1,\f
ci
rcuit\fLMP07D\f(BU/WH),\fh\brness\fside.\f
6\b
Are\fthe\fresist\bnces\fless\fth\bn\f1\fOhm?\f
Yes\b INSTALL\f\b\fnew\fp\brking\f\bid\fsensor(s)\f\bs\frequired.\f\f
REFER\fto:\f Re\br\fP\brking\fAid\fSensor \f(413-13\fP\brking\f
Aid
,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\f
persists,\fINSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b REPAIR\fthe\fcircuit(s).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bY\b:\b\fTC\bU300362\b-\bMIS-MATCH\bIN\bBATTERY\bVOLTAGE\b
BETWEEN\bTHE\bPARKING\bAI\f\bMO\fULE\bAN\f\bTHE\bCJB\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
Y1:\bCHECK\bCIRCUIT\bCBR01AWA\b(BU)\bFOR\bPOWER
Disconnect\fP\brking\f\bid\fmodule\fC4MP01A.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\brking\f\bid\fmodule\f
C4MP01A\fpin\f1,\fcircuit\fCBR01AWA\f(BU),\fh\brness\f
side\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fY2 .\f\f
No \b
R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
\f\f
\f\f
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Page 2860 of 4402
oper\btion.\fIf\fthe\fconcern\fpersists,\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\fModule\f
Com
munic\btions\fNetwork,\fDi\bgnosis\f\bnd\fTesting).\f
Y2:\bCHECK\bCIRCUIT\bG\f152\b(BK/BU)\bFOR\bOPEN
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\brking\f\bid\f
module\fC4MP01A\fpin\f8,\fcircuit\fGD152\f(BK/BU),\f
h\brness\fside\f\bnd\fground.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f1\fOhm?\f
Yes\b
INSTALL\f\b\fnew\fp\brking\f\bid\fmodule.\f\f
REFER\fto:\f P\brking\fAid\fModule \f(413-13\fP\brking\fAid,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b CLEAN\f\bnd\fTIGHTEN\fthe\fground\fconnection.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\f
persists,\fREPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
\f\f
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Page 2866 of 4402
2.2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual\bInspec\fion\bChar\f\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
Check\fthe\foper\btion\fof\fthe\fch\brging\fsystem\fw\brning\findic\btor\fl\bmp,\floc\bted\fin\fthe\f
i
nstrument\fcluster.\fNorm\bl\foper\btion\fis\f\bs\ffollows:\f
Normal\bCharging\bSys\fem\bVol\fages\b
5. 5.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symp\fom\bChar\f\b
Mechanica\bE\bectrica\b
Accessory\fdrive\fbelt\f\f
Gener\btor\f\f
Gener\btor\fdecoupler\f(if\fequipped)\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
B\bttery\fjunction\fbox\f(BJB)\f\f
B\bttery\f\f
B\bttery\fc\bbles\f\f
Ch\brging\fsystem\fw\brning\findic\btor\f\f
PCM\f\f
GEM\f
\fgnition Switch
Position\f
CircuitGenerator B+
CircuitBattery
Engine to
battery groundCharging System
Warning \fndicator Operation
Position\f00V10-12V10-12V0VOFF
Position\fII0V10-12V10-12V0VIllumin\bted
Position\fII\fwith\f
the\fengine\f
running13-15V13-15V13-15V0VOFF
SymptomPossib\be SourcesAction
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fdoes\fnot\f
incre\bse\fvolt\bge.Accessory\fdrive\f
belt.\f
*CHECK\fthe\fcondition\f\bnd\finst\bll\btion\fof\fthe\f
\bccessory\fdrive\fbelt.\fINSTALL\f\b\fnew\f
\bccessory\fdrive\fbelt\for\ftensioner\f\bs\frequired.\f
CHECK\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Gener\btor.\f
Gener\btor\f
control\fmodule.\f Gener\btor\fLIN\f
communic\btion\f
system.\f\f PCM.\f
GEM.\f
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\frel\bted\f
DTCs\ffrom\fthe\fPCM\f\bnd\fthe\fGEM.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
The\fch\brging\fsystem\f
w\brning\findic\btor\fis\fon\f
with\fthe\fengine\frunning\f
\bnd\fthe\fb\bttery\fincre\bses\f
volt\bge.GEM.\f
PCM.\f
Instrument\f
cluster.\f Instrument\f
cluster\fCAN\fbus\f
system.\f Gener\btor.\f
Gener\btor\f
control\fmodule.\f
*
*
*
*
*
*Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
RETRIEVE\f\bnd\fRECTIFY\fthe\fch\brging\fsystem\f
indic\btor\frel\bted\fDTCs\ffrom\fthe\fGEM\f\bnd\fthe\f
PCM.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
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Page 2873 of 4402
\bnd\fthe\f\bge\f\bnd\ftemper\bture\fof\fthe\fb\bttery.\fThis\ftype\fof\fb\bttery\fch\brger\finiti\blly\fch\brges\f
\bt\f\b\fhigh\fr\bte\fof\fcurrent\fth\bt\freduces\f\bs\fb\bttery\fvolt\bge\fis\frestored.\fWhen\fusing\f\b\f
const\bnt\fvolt\bge\fb\bttery\fch\brger,\fthe\fch\brging\fcurrent\fshould\fbe\frecorded\f\bfter\ffive\f
minutes\f\bnd\fthe\fb\bttery\fch\brger\fswitched\foff\fwhen\fthe\fch\brging\fcurrent\ff\blls\fto\fone–third\f
of\fthe\frecorded\fv\blue,\for\f\bfter\feight\fhours\fwhichever\foccurs\ffirst.\f
NOTE:\fMultiple\fb\bttery\fch\brgers\f\bre\fdesigned\fto\fch\brge\f\b\fnumber\fof\fb\btteries,\f
simult\bneously.\fOf\fthe\ftwo\fdifferent\ftypes\fof\fmultiple\fb\bttery\fch\brgers\f\bv\bil\bble,\fonly\f
those\fth\bt\fch\brge\fb\btteries\fin\fseries\fshould\fbe\fused\f\bnd\fit\fis\fimport\bnt\fth\bt\fb\btteries\f\bre\f
of\fthe\fs\bme\for\fvery\fsimil\br\fr\btings\f\bnd\fvolt\bges.\fMultiple\fb\bttery\fch\brgers\fth\bt\fch\brge\f
b\btteries\fin\fp\br\bllel\f\bre\fnot\frecommended.\f
NOTE:\fThe\fuse\fof\f\b\ff\bst\f(boost)\fb\bttery\fch\brger\fis\fnot\frecommended\f\bs\fit\fc\bn\fc\buse\f
d\bm\bge\fto\f\b\fb\bttery.\fF\bst\fch\brging\fwill\fonly\frestore\f\b\fb\bttery\fto\f\b\fst\bte\fof\fch\brge\fth\bt\f
will\fen\bble\fit\fto\fc\brry\fout\fit’s\fcritic\bl\ffunction\fof\fcr\bnking\fthe\fengine.\fF\bst\fch\brging\fwill\fnot\f
restore\f\b\fb\bttery\fto\f\b\ffull\fst\bte\fof\fch\brge\f\bnd\fmust\ftherefore\fbe\ffollowed\fby\f\b\fperiod\fof\f
slow\fch\brging.\fExcessively\ff\bst\fch\brging\fc\bn\fc\buse\fd\bm\bge\fto\f\b\fb\bttery.\fFor\fthis\fre\bson,\f
ch\brging\ftimes\fmust\fbe\fc\brefully\fcontrolled.\fF\bst\fb\bttery\fch\brgers\fv\bry\fwidely\fin\fdesign\f
so\fit\fis\fvery\fimport\bnt\fto\fstrictly\f\bdhere\fto\fthe\fequipment\fm\bnuf\bcturer’s\finstructions.\fA\f
ch\brge\fof\f30\f\bmps\ffor\fup\fto\f30\fminutes\fis\fthe\fmost\fcommon\ff\bst\fch\brging\f\bpplic\btion.\fIf\f
the\fb\bttery\fis\fvery\fdisch\brged\f\bnd\frequires\f\bddition\bl\frestor\btion,\f\bn\f\bddition\bl\fch\brge\fof\f
20\f\bmps\ffor\f\b\fperiod\fup\fto\fone\f\bnd\f\b\fh\blf\fhours\fshould\fbe\f\bpplied.\fF\bst\fch\brging\ffor\f\b\f
period\fin\fexcess\fof\ftwo\fhours\fsignific\bntly\fincre\bses\fthe\frisk\fof\fc\busing\fd\bm\bge\fto\fthe\f
b\bttery.\f\f
NOTE:\fWhen\fconnecting\f\bnd\fdisconnecting\fthe\fb\bttery\ffrom\fthe\fvehicle,\fm\bke\fsure\fth\bt\f
the\fb\bttery\fground\fc\bble\fis\fdisconnected\ffirst\f\bnd\fconnected\fl\bst\f\bnd\fth\bt\f\bll\felectric\bl\f
items\f\bre\fswitched\foff.\fRecord\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\ffrequencies\fbefore\f
disconnecting\fthe\fb\bttery.\f\f1. Remove\fthe\fb\bttery\f(Focus\fC-MAX\f2003.75,\fFo
cus\f2004.75,\fS-MAX/G\bl\bxy\f2006.50,\fMondeo\f
2007.50\fonly).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble\f(All,\fexcept\f the\fvehicles\fmentioned\fin\fthe\fprevious\fstep).\f
3. NOTE:\fThe\fm\bximum\fb\bttery\felectrolyte\f
le
vel\fis\f\bpproxim\btely\f40\fmm\fbelow\fthe\fvery\f
top\fof\fthe\fb\bttery\fc\bsing.\fThis\fcorresponds\f
to\f\b\fpoint\fjust\fbelow\fthe\flower\frim\fof\fthe\f
b\bttery\fc\bsing.\f\f
Check\fth\bt\fthe\fb\bttery\felectrolyte\fre\bches\fthe\f
i n
dic\bted\fm\bximum\flevel.\fTop\fup\fwith\f
distilled/de-ionized\fw\bter,\f\bs\fnecess\bry.\f
4. Connect\fthe\fpositive\fred\fcl\bmp\ffrom\fthe\fb\bttery\f ch\brger\fto\fthe\fpositive\fb\bttery\ftermin\bl.\f
5. Connect\fthe\fneg\btive\fbl\bck\fcl\bmp\ffrom\fthe\f b\bttery\fch\brger\fto\fthe\fneg\btive\fb\bttery\ftermin\bl.\f
6. Connect\fthe\fAC\fpower\fc\bble\fto\fthe\fm\bins\foutlet\f \bnd\fswitch\fon.\f
7. Follow\fthe\finstructions\fsupplied\fwith\fthe\fb\bttery\f ch\brger\fto\fch\brge\fthe\fb\bttery.\f
8. To\fdisconnect\fthe\fb\bttery\fch\brger,\freverse\fthe\f connection\fprocedure.\f
\f\f
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Page 2876 of 4402
Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBatteryS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f\f 1.Torque:\b 5\fNm
\f
2. Torque:\b 10\fNm
\f
\f\f
Стр. 1 из
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Page 2891 of 4402
Pinpoin\b Tes\bs
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Circuit(s).\f
DVD\fpl\byer.\f
*
*GO\fto\fPinpoint\fTest\f
L.\f\f
*
The\fvideo\fdispl\by\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCont\bmin\bted\f
DVD\fdisc(s).\f
*CLEAN\fthe\fDVD\fdisc(s)\fusing\flint\ffree\f
m\bteri\bl.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
*
Circuit(s).\f
Video\fdispl\by.\f
*
*GO\fto\fPinpoint\fTest\f
M.\f\f
*
DVD\fpl\byer.\f
*GO\fto\fPinpoint\fTest\f L.\f\f
*
PINPOINT T\fST A : TH\f AUDIO UNIT IS INOP\fRATIV\f/DO\fS NOT
OP\fRAT\f CORR\fCTLY
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CH\fCK FOR POW\fR TO TH\f AUDIO UNIT
Disconnect\fAudio\fUnit\fC2ME03A.\f1
Ignition\fswitch\fin\fposition\fI.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f15,\fcircuit\fSBP06D\f(BN/RD),\fh\brness\f
side\f\bnd\fground,\f\bnd\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f16,\fcircuit\fCDC33C\f(VT/GN),\fh\brness\f
side\f\bnd\fground.\f3
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes GO\fto\fA2.\f\f
No
R
EPAIR\fcircuit\fSBP06D\f(BN/RD)\for\fcircuit\fCDC33C\f
(VT/GN).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
A2: CH\fCK TH\f AUDIO UNIT GROUND CIRCUITS FOR GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f11,\fcircuit\fGD103C\f(BK/BU),\fh\brness\f
side\f\bnd\fground,\f\bnd\fbetween\fthe\f\budio\funit\f
C2ME03A\fpin\f12,\fcircuit\fGD103A\f(BK/BU),\fh\brness\f
side\f\bnd\fground.\f2
Are\fthe\fresist\bnces\fless\fth\bn\f1\fohm?\f
Yes INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\fInform\btion\f\bnd\f
Entert\binment\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
REPAIR\fcircuit\fGD103C\f(BK/BU)\for\fcircuit\fGD103A\f
(BK/BU).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT T\fST B : POOR R\fC\fPTION
NOTE:\fThe\fsecond\bry\f\bntenn\b\fc\bble\f\bmplifier\fto\fleft-re\br\fqu\brter\fgl\bss\fwiring\fh\brness\fis\f \f\f
\f\f
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