FORD S-MAX 2006 Service Repair Manual

9.Special Tool(s)\b 303-290B,\f303-290-13 ,\f303-
290
A-15 ,\f303-290B-16 \f
10. T

orque\b 80\fNm
\f
11. Do\fnot\ftighten\fthe\fnew\fbolt\fof\fthe\fre\br\fengine\f mounting\fyet.\f
12. Refer\fto:\fKupplungssystem\fentlüften\f(308-00,\f Gener\bl\fProcedures).\f
13. Remove\fthe\fspeci\bl\ftool.\f Special Tool(s)\b 303-290A-15\f
To r

que\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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14. Remove\fthe\fspeci\bl\ftool.\fSpecial Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
15. T

orque\b 40\fNm
\f
16. Torque\b 20\fNm
\f
17. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
t
w

isted.\f
Material\b Gre
\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
Tor

que\b 48\fNm
\f
18. Inst\bll\fthe\ffollowing\fitems:\f 1. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Inst\bll\btion).\f
2. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
19. Torque\b 48\fNm
\f
20. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 48\fNm
\f
3. Torque\b 148\fNm
\f
21. Torque\b 25\fNm
\f
22. \f
23. Adjust\fthe\fselector\fc\bble.\f Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t

h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
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Inst\bll\btion).\f
2. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
25. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
26. \f
27. Initi\blize\fthe\fwindow\fregul\btor\fmotors.\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
Стр. 6 из
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- T\bansmissi\fn—1.8L Du\bat\f\bq-TDCi
(Lynx) DieselS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment CAUTION: Make su\be that the tw\f guide sleeves a\be installed.
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-HTESD-M1C220-A\f/\fA88SX1C220AA
T\bansmissi\fn jack
1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Apply\f\b\fthin\fco\bting\fof\fgre\bse\fto\fthe\finput\fsh\bft\f splines.\f
Material\b Gre\bse\fK-HT\f(ESD-M1C220-A\f/\f
A88

SX1C220AA) \f
3. Gen

eral \fquipment\b Tr\bnsmission\fj\bck \f
\f
\f
\f
\f
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4. Perform\fthis\f\bnd\fthe\ffollowing\foper\btion\fsimult\bneously.\f
Special Tool(s)\b 303-290A-15\f
To r

que\b 48\fNm
\f
5. Special Tool(s)\b 303-290A-15\f
Tor

que\b 48\fNm
\f
6. Remove\fthe\ftr\bnsmission\fj\bck.\f
7. Special Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
8. To

rque\b 80\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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9. Do\fnot\ftighten\fthe\fnew\fbolt\fof\fthe\fre\br\fengine\fmounting\fyet.\f
10. Refer\fto:\fKupplungssystem\fentlüften\f(308-00,\f Gener\bl\fProcedures).\f
11. Special Tool(s)\b 303-290A-15\f
To r

que\b 48\fNm
\f
12. Special Tool(s)\b 303-290A-15\f
To r

que\b 48\fNm
\f
13. Special Tool(s)\b 303-290A-15\f
Tor

que\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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14. Remove\fthe\fspeci\bl\ftool.\fSpecial Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
15.

Inst\bll\fthe\ffollowing\fitems:\f 1. C\bt\blyst\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00D\f
Exh

\bust\fSystem\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
16. Torque\b 40\fNm
\f
17. Torque\b 48\fNm
\f
\f\f
\f\f
\f\f
Стр. 4 из
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18.Torque\b 25\fNm\f
19. Torque\b 24\fNm
\f
20. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 48\fNm
\f
3. Torque\b 148\fNm
\f
21. Torque\b 25\fNm
\f
22. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
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23. Adjust\fthe\fselector\fc\bble.\fRefer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t

h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12D\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-
TDCi\f(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-
TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
25. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
26. \f
27. Initi\blize\fthe\fwindow\fregul\btor\fmotors.\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
Стр. 6 из
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