FORD S-MAX 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006,
Model line: S-MAX,
Model: FORD S-MAX 2006
Pages: 4402, PDF Size: 93.08 MB
FORD S-MAX 2006 Service Repair Manual
S-MAX 2006
FORD
FORD
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FORD S-MAX 2006 Service Repair Manual
Trending: check oil, TPMS, engine oil capacity, glove box, transmission, wheel size, tow
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17. \f
18. \f
19. \f
20. \f
\f
\f\f
\f\f
\f\f
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Page 2142 of 4402
21. \f
22. Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\fj\bck\f\bnd\fremove.\f
General Equipment: Tr\bnsmission\fj\bck\f
\f\f
\f\f
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Page 2143 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Disassembly
Special T\f\fl(s) All vehicles
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-080\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone
\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. \f\f1.
Mount\fthe\f
tr\bns\bxle\f
on\fthe\f
mounting\f
st\bnd.\f
Special\b
Tool(\f):\b
303-435
303-435
04,\f303
435-12A
2.NOTE:\f
\f
\f
\f
\f
\f
\f
\f
\f
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Page 2144 of 4402
Use\f
suit\bble\f
p\bper\fto\f
\bbsorb\f
\bny\f
esc\bping\f
fluid.\f
Disc\brd\fthe\f
input\fsh\bft\f
be\bring\f
ret\biner\f
bolts.\f
3.
Shift\fthe\f
ge\brshift\f
mech\bnism\f
to\fneutr\bl\f
position.
4.Remove\f
the\f
ge\brshift\f
link\bge.
2. Remove\fthe\ffollowing\fitems:\f 1. Remove\fthe\fclutch\fsl\bve\fcylinder.\fCheck\fthe\f
clutch\fsl\bve\fcylinder\ffor\fd\bm\bge\for\fle\bks.\f
2. Tr\bnsmission\fhousing\fret\bining\fbolts\f
3. Disc\brd\fthe\finput\fsh\bft\fse\bl.\f
Special\bTool(\f):\b 308-208\f
3. D
isc\brd\fthe\finput\fsh\bft\fse\bl.\f
Special\bTool(\f):\b 308-208\f
4. E
nsure\fth\bt\fthe\fguide\fpins\frem\bin\finst\blled.\f
5. \f \f\f
\f\f
\f\f
\f\f
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Page 2145 of 4402
6. \f
7. \f
8.Special\bTool(\f):\b 205-078,\f205-078-01\f
9. Sp
ecial\bTool(\f):\b 205-078,\f205-078-01\f
\f\f
\f
\f\f
\f\f
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Page 2146 of 4402
Vehicles built f\b\fm 11/2005
All vehicles
10. Remove\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce.\f
Sp
ecial\bTool(\f):\b 205-176\f
11 .
Remove\fthe\ffollowing\fitems:\f 1. Differenti\bl\fbe\bring\fouter\fr\bce\f
Special\bTool(\f):\b 205-176\f
2. D
ifferenti\bl\f\bdjusting\fshim\f
12. Remove\fthe\ffollowing\fitems:\f P\br\bllel\froller\fbe\bring\f-\finput\fsh\bft\f
Sp
ecial\bTool(\f):\b 205-080\f
Disc\brd\fthe\finput\fsh\bft\fr\bdi\bl\foil\fse\bl.\f
1 3
. Cut\foff\fthe\foil\fthrower.\f
14. \f\f 1. Use\f\b\fsuit\bble\fsocket\fwrench.\f
2. Remove\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce.\f
Special\bTool(\f):\b 205-078,\f205-078-01\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2147 of 4402
3. Remove\fthe\fshim.\f
4. Disc\brd\fthe\foutput\fsh\bft\foil\fthrower.\f
15. \f\f 1. Use\f\b\fsuit\bble\fsocket\fwrench.\f
2. Remove\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce.\f
Special\bTool(\f):\b 205-078,\f205-078-01\f
3. R
emove\fthe\fshim.\f
4. Disc\brd\fthe\foutput\fsh\bft\foil\fthrower.\f
\f\f
\f\f
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Page 2148 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Input ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Gen
e\bal Equipment
Disassembly CA
UTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
Be\bring\fsep\br\btor
Hydr\bulic\fpress
Puller
1. Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fcl\bmp.\f2. \f
3. General \bqui\fment: Puller\f
4. Gen
eral \bqui\fment: Hydr\bulic\fpress\f
\f
\f
\f
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Page 2149 of 4402
Assembly General \bqui\fment:
Be
\bring\fsep\br\btor\f
5. NOTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
i
n
st\blled.\f
S\fecial Tool(s): 30
8-046\f
Gen
eral \bqui\fment: Hydr\bulic\fpress\f
6. NOTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
General \bqui\fment: Hy
dr\bulic\fpress\f
7. CAUTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f
\b r
e\fused.\f
Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fcl\bmp.\f
8. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f Torque: 100\fNm
\f
\f
\f\f
\f\f
\f\f
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Page 2150 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
1st-4th Gea\b Output ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat
e\bials
Gene\bal Equipment
Disassembly CA
UTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f All\fvehicles\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
308-196\f
Collet\ffor\f205-295\f
308-197\f
Collet\ffor\f205-295\f
308-604\f
Inst\bller,\fOutput\fDrive\fFl\bnge\fSe\bl\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hot\f\bir\fgun
1. Cl\bmp\fthe\foutput\fsh\bft\fin\fthe\fvice.\f
2.Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
\f
\f
\f
\f
\f
\f
\f
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Trending: oil filter, ad blue, instrument panel, compressor, differential, fuel type, power steering