warning FORD S-MAX 2006 Service Repair Manual
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Page 3682 of 4402
![FORD S-MAX 2006 Service Repair Manual Glass, F\bames an\f Mechanisms - Doo\b
Win\fow Moto\b InitializationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\boce\fu\bes
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\](/img/11/56999/w960_56999-3681.png "FORD S-MAX 2006 Service Repair Manual Glass, F\bames an\f Mechanisms - Doo\b
Win\fow Moto\b InitializationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\boce\fu\bes
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\")
Glass, F\bames an\f Mechanisms - Doo\b
Win\fow Moto\b InitializationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\boce\fu\bes
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
in
iti\bliz\btion\fprocedure.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fwindow\fruns\f\bre\fcorrectly\finst\blled\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fth\bt\fwindow\f
regul\btor\fmotor\fmust\fbe\finiti\blized.\f
NOTE:\fW\bit\ffor\f\b\fminimum\fof\f1\fminute\fbefore\fconnecting\fthe\fb\bttery,\ffuse\for\felectric\bl\f
connector.\f
1. St\brt\fthe\fengine.\f
2. Press\f\bnd\fhold\fthe\fpower\fwindow\fcontrol\fswitch\f close\fbutton\funtil\fthe\fdoor\fwindow\fis\ffully\fclosed.
\f
3. Rele\bse\fthe\fpower\fwindow\fcontrol\fswitch\fclose\fbutton.\f
4. Press\fthe\fpower\fwindow\fcontrol\fswitch\fclose\f button\fthree\ftimes\ffor\fone\fsecond.\f
5. Briefly\fpress\fthe\fpower\fwindow\fcontrol\fswitch\f open\fbutton\fto\fthe\f2nd\fdetent\f\bnd\frele\bse\fthe\f
button.\fThe\fdoor\fwindow\fshould\fopen\f
\butom\btic\blly.\f
6. Briefly\fpress\fthe\fpower\fwindow\fcontrol\fswitch\f close\fbutton\fto\fthe\f2nd\fdetent\f\bnd\frele\bse\fthe\f
button.\fIf\fthe\fdoor\fwindow\fdoes\fnot\fclose\f
\butom\btic\blly,\frepe\bt\fthe\fcomplete\fprocedure.\f
7. Repe\bt\fthe\fdoor\fwindow\fmotor\finiti\bliz\btion\ffor\f e\bch\fdoor\fwindow\fmotor.\f
8. Switch\foff\fthe\fengine.\f
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Page 3719 of 4402
Instrum\bnt Pan\b\f and Conso\f\b - Instrum\bnt
Pan\b\f—V\bhic\f\bs Bui\ft Up To: 05/2007S-MAX/G\bl\bxy\f2006.5\f(02/2006
R\bmova\f and Insta\f\fation
G\bn\bra\f Equipm\bnt
R\bmova\f All\fvehicles\f
WARNINGS:\f
The\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\fthe\fpower\f
supply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\fdisconnecting\for\fremoving\f
\bny\fSRS\fcomponents.\f
We\br\fs\bfety\fgoggles.\f
Do\fnot\fprobe\fsupplement\bl\frestr\bint\fsystem\f(SRS)\felectric\bl\fconnectors.\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
Round-ended\fsteel\frule
1. Refer\fto:\fSupplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\f
S\bfety\fPrec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-
\fVehicles\fWith:\f
Center\fArmrest/M\bnu\blly\fAdjusted\fP\brking\fBr\bke
(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-
\fVehicles\fWith:\f
M\bnu\blly\fAdjusted\fP\brking\fBr\bke,\fVehicles\fWithout:\f
Center\fArmrest \f(501-12\fInstrument\fP\bnel\f\bnd\f
Console,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Floor\fConsole\f-
\fVehicles\fWith:\fElectronic\f
P\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fS
(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f Floor\fConsole\f-
\fVehicles\fWith:\fElectronic\f
P\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fM
(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
5. A-Pill\br\ftrim\fp\bnels.\f
Refer\fto:\f A-Pill\br\fTrim\fP\bnel\f(501-
05\fInterior\fTrim\f\bnd\f
Orn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. Audio\funit.\f
Refer\fto:\f Audio\fUnit\f-
\fVehicles\fBuilt\fUp\fTo:\f05/2007
(415-01\fInform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fAudio\fUnit\f-
\fVehicles\fWith:\fTr\bvel\fPilot\fEX
(415-01\fInform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fAudio\fUnit\f-
\fVehicles\fBuilt\fUp\fTo:\f05/2007,\f
Vehicles\fWith:\fDigit\bl\fVers\btile\fDisc\f(DVD)\fN\bvig\btion\f
System\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
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Page 3722 of 4402
![FORD S-MAX 2006 Service Repair Manual 13.Genera\f\b
Equipment:\b
Round-ended\f
steel\frule
14. NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
st
r\bight\f\bhe\bd\fposition.\f
15.
WARNING:\fM\bke\fsure\fth\bt\fnew\fbolts\f\](/img/11/56999/w960_56999-3721.png "FORD S-MAX 2006 Service Repair Manual 13.Genera\f\b
Equipment:\b
Round-ended\f
steel\frule
14. NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
st
r\bight\f\bhe\bd\fposition.\f
15.
WARNING:\fM\bke\fsure\fth\bt\fnew\fbolts\f\")
13.Genera\f\b
Equipment:\b
Round-ended\f
steel\frule
14. NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
st
r\bight\f\bhe\bd\fposition.\f
15.
WARNING:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\finst\blled.
Torque:\b 30\fNm\f
16.Torque:\b 24\fNm\f
\f\f
\f
\f\f
\f\f
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Page 3733 of 4402
![FORD S-MAX 2006 Service Repair Manual 13.NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
st
r\bight\f\bhe\bd\fposition.\f
14. WARNING:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
i n
st\blled.\f
Torque:\b 30\fNm
\f
15.Torque:\](/img/11/56999/w960_56999-3732.png "FORD S-MAX 2006 Service Repair Manual 13.NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
st
r\bight\f\bhe\bd\fposition.\f
14. WARNING:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
i n
st\blled.\f
Torque:\b 30\fNm
\f
15.Torque:\")
13.NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\f
st
r\bight\f\bhe\bd\fposition.\f
14. WARNING:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
i n
st\blled.\f
Torque:\b 30\fNm
\f
15.Torque:\b 24\fNm\f
16. \f
\f
\f\f
\f\f
\f\f
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Page 3843 of 4402
Safety \belt System \f Safety \belt SystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
System\foverview\f
S\b
fety\fbelts\f\bnd\f\bnchor\bges\fsubjected\fto\fstr\bin\f\bs\f\b\fresult\fof\f\bn\f\bccident\fshould\fbe\f
checked\fby\f\b\ftr\bined\ftechnici\bn\f\bnd\frepl\bced\fin\fc\bse\fof\fd\bm\bge.\fS\bfety\fbelts\fsubjected\fto\f
\bn\f\bccident\fwith\fpretensioner\for\f\birb\bg\fdeployment\fmust\fbe\frepl\bced\f\bnd\fthe\f\bnchor\bges\f
checked\fby\f\b\ftr\bined\ftechnici\bn.\fNew\fs\bfety\fbelt\fcomponents\fshould\f\blso\fbe\finst\blled\fwhere\f
s\bfety\fbelts,\fnot\fin\fuse\fduring\f\b\fcollision,\f\bre\finspected\f\bnd\ffound\fto\fbe\fd\bm\bged\for\f
oper\bte\fincorrectly.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
All\fvehicles\fequipped\fwith\f\b\fp\bssenger\f\bir\fb\bg\fh\bve\f\b\fWARNING\fsticker\f\btt\bched\fto\fthe\f
instrument\fp\bnel\fPROHIBITING\fthe\fuse\fof\fre\br\ff\bcing\fchild\fse\bts\fin\fthe\ffront\fse\bting\f
positions.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
Do\fnot\f\bttempt\fto\frep\bir\for\flubric\bte\fthe\fretr\bctor/buckle\fmech\bnisms\for\fmodify\fthe\fbelts.\f
The\fs\bfety\fbelt\fsystem\futilizes\fthree-point\fl\bp\f\bnd\fdi\bgon\bl\fs\bfety\fbelts\fin\f\bll\fse\bt\fpositions.
\f
The\ffront\fs\bfety\fbelt\fretr\bctors\fincorpor\bte\f\b\flo\bd\flimiting\fdevice,\fwhich\f\bllows\fprogressive\f
p\byout\fof\f\bddition\bl\fs\bfety\fbelt\fwebbing\fwhen\fthe\fforce\fexerted\fexceeds\f\b\fpredetermined\f
limit.\f
The\ffront\fs\bfety\fbelt\fupper\f\bnchors\f\bre\fconnected\fto\fs\bfety\fbelt\fshoulder\fheight\f\bdjusters\f
mounted\fin\fthe\fB-pill\br.\f
Beltminder\f
The\ffront\fse\bt\fs\bfety\fbelt\fbuckles\fe\bch\fincorpor\bte\f\b\fswitch\ffor\fthe\fbeltminder\ffe\bture.\fThe\f
beltminder\ffe\bture\fprovides\f\bn\f\budible\f\bnd\f\b\fvisu\bl\fw\brning\fwhen\fthe\fdriver\f\bnd/or\f
p\bssenger\fh\bve\fnot\ff\bstened\ftheir\fs\bfety\fbelt(s)\f\bnd\fthe\fvehicle\fis\fmoving.\fThe\fpresence\fof\f
\b\fp\bssenger\fis\fdetected\fby\f\b\fsensor\fin\fthe\fp\bssenger\fse\bt.\f
The\fbeltminder\ffunction\fuses\fthe\ffollowing\finput\fsign\bls.\f
Driver\fs\bfety\fbelt\fbuckle\fswitch\f\f
Front\fp\bssenger\fs\bfety\fbelt\fbuckle\fswitch\f\f
P\bssenger\fdetection\fsensor\fin\fthe\ffront\fp\bssenger\fse\bt\f\f
Vehicle\fspeed\f
The\fbeltminder\fw\brning\fis\ftriggered\fwhen\fthe\fvehicle\fspeed\fis\f\bt\f10\fkm/h\f(6\fmph),\for\f
gr
e\bter,\f\bnd\fthe\fdriver\f\bnd/or\fp\bssenger\fs\bfety\fbelt(s)\f\bre\fnot\ff\bstened.\fThe\fw\brning\fwill\f
continue\ffor\f5\fminutes\for\funtil\fthe\fs\bfety\fbelt(s)\f\bre\ff\bstened,\fwhichever\fis\fthe\ffirst.\f
The\fs\bfety\fbelt\fminder\ffe\bture\fc\bn\fbe\fdis\bbled.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fS\bfety\fBelt\fMinder\fDe\bctiv\bting/Activ\bting\f(413-09,\f
Gener\bl\fProcedures).\f \f\f
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Page 3856 of 4402
Supplemen\bal Re\f\brain\b Sy\f\bem - Air Bag
Supplemen\bal Re\f\brain\b Sy\f\bem (SRS)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\fi\f and Te\f\bing
Refer \bo Wiring Diagram\f Sec\bion 501-20B, for \fchema\bic and connec\bor
in
forma\bion.
Special Tool(\f)
Ge
neral Equipmen\b
Diagno\fing Cu\f\bomer Concern\f Wi\bhou\b Hard DTC\f WAR
NING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\frestr\bint
s\fcontrol\fmodule\f(RCM)\f
b\bckup\fpower\fsupply\fmust\fbe\fdepleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\f
b\bttery\fground\fc\bble(s)\fbefore\fcommencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\f
component(s)\f\bdj\bcent\fto\fthe\fSRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\f
in\fperson\bl\finjury.\f
NOTE:\fFollowing\fthe\fpinpoint\ftests\fwhen\f\b\fdi\bgnostic\ftrouble\fcode\f(DTC)\fis\fnot\fpresent,\f
or\fthe\f\bir\fb\bg\fw\brning\fl\bmp\fis\fnot\fperm\bnently\fillumin\bted,\fwill\fresult\fin\fneedless\f
repl\bcement\fof\f\bir\fb\bg\fsystem\fcomponents\f\bnd\frepe\bt\frep\birs.\f
Spe\bk\fwith\fthe\fcustomer\fto\fdetermine\fif\f\b\fp\brticul\br\fs
et\fof\fconditions\fmust\fbe\fmet\fin\forder\f
for\f\b\ff\bult\fto\foccur.\fIf\f\bn\fillumin\bted\f\bir\fb\bg\fw\brning\fl\bmp\fis\freported\fby\fthe\fcustomer\fbut\f
is\fnot\fpresent\fwhen\fthe\fvehicle\fcomes\fin\ffor\frep\bir,\fpinpoint\ftest\fdi\bgnostics\fc\bnnot\fbe\f
used.\f
Diagno\fing Cu\f\bomer Concern\f wi\bh Hard DTC\f
WARNING:\fDo\fnot\fuse\fsubstitute\f\bir\fb\bg\fsimul\btors\fwhe n
\fworking\fon\fthe\fSRS.\fUse\f
only\fthe\f\bppropri\bte\ftool.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\f
injury.\f
Test\f\bnd\fDeployment\fLe\bd,\fAir\fB\bg/Pyrotechnic\fS\bfety\fBelt\f
418-S055\f
Test\f\bnd\fDeployment\fLe\bd;\fDriver,\fDriver\fLower\f\bnd\fP\bssenger\fAir\fB\bgs\f
\bnd\fSide\fAir\fCurt\bin\fModule\f
418–525\f
Test\f\bnd\fDeployment\fLe\bd,\fSide\fAir\fB\bg\fModule\f
418–555\f
Simul\btor,\fDriver,\fDriver\fLower\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bin\f
Module\f
501-073A\f
Simul\btor,\fOccup\bnt\fRestr\bint\fSystems\f
501–077\f
Simul\btor,\fP\bssenger\fS\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioner\f
418-138\f
The\fFord\f\bpproved\fdi\bgnostic\ftool
\f\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 3857 of 4402
Most\f\bir\fb\bg\fsystem\fdi\bgnostic\fprocedures\frequire\fthe\fuse\fof\fsystem\fde\bctiv\btion\f\bnd\f
system\fre\bctiv\btion\fprocedures.\fThese\fprocedures\frequire\fthe\f\bir\fb\bg\fmodule(s)\f\bnd\fs\bfety\f
belt\fretr\bctor\fpretensioners\fto\fbe\fdisconnected\ffrom\fthe\fSRS,\fthereby\fremoving\fthe\frisk\fof\f
\bir\fb\bg\fdeployment\fwhile\fdi\bgnostics\f\bre\fc\brried\fout.\f
Air\fb\bg\fsimul\btors\f\bre\frequired\fto\fc\brry\fout\fdi\bgnosis\f\bnd\ftesting\fof\fthe\f\bir\fb\bg\fsystem.\f
The\fsimul\btor\fcont\bins\f\b\fresistor,\fused\fto\fsimul\bte\f\bn\f\bir\fb\bg\fmodule\fconnection\fto\fthe\f
system.\fIt\fis\fnot\f\bccept\bble\fto\fshort-circuit\fthe\f\bir\fb\bg\fmodule\fconnections\fwith\f\b\f0\fohm\f
jumper\fwire.\fIf\f\b\f0\fohm\fjumper\fwire\fis\fused\fto\fshort-circuit\fthe\f\bir\fb\bg\fmodule\f connections,\f\bn\fillumin\bted\f\bir\fb\bg\fw\brning\fl\bmp\fwill\fbe\fdispl\byed\f\bnd\f\b\fDTC\flogged\fby\fthe\f
restr\bints\fcontrol\fmodule\f(RCM).\f
Deac\biva\bion
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bck u
p\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
1. 1.
Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen
er\bl\fProcedures).\f
2. 2.
W\bit\f\bt\fle\bst\fone\fminute\ffor\fthe\fb\bckup\fpower\fsupply\fin\fthe\fRCM\fto\fdeplete\fits\f
s
tored\fenergy.\f
WARNING:\fTo\fminimize\fthe\fpossibility\fof\fprem\bture\fdepl
oyment,\flive\f\bir\fb\bg\f
modules\fmust\fonly\fbe\fpl\bced\fon\fwork\fbenches\fwhich\fh\bve\fbeen\fground\fbonded\f\bnd\fwith\f
the\ftrim\fcover\ff\bcing\fup.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
3. 3.
Remove\fthe\fdriver\f\bir\fb\bg\fmodule\ffrom\fthe\fvehicle.\f\f
R
EFER\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fUp\fTo:\f13-07-20
09\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. 4.
Connect\fthe\fdriver\f\bir\fb\bg\fsimul\btor\fto\fthe\fsub-h\brness\fin\fpl\bce\fof\fthe\fdriver\f\bir\f
b
\bg\fmodule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.
Disconnect\fthe\fp\bssenger\f\bir\fb\bg\fmodule\felectric\bl\fconnector.\f\f
R
EFER\fto:\f P\bssenger\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
6. 6.
Connect\fthe\fp\bssenger\f\bir\fb\bg\fsimul\btor\fto\fthe\fwiring\fh\brness\fin\fpl\bce\fof\fthe\f
p
\bssenger\f\bir\fb\bg\fmodule.\f
7. 7.
Remove\fthe\fdriver\flower\f\bir\fb\bg\fmodule\ffrom\fthe\fvehicle.\f\f
R
EFER\fto:\f Driver\fLower\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
8. 8.
Connect\fthe\fdriver\flower\f\bir\fb\bg\fsimul\btor\fto\fthe\fwiring\fh\brness\fin\fpl\bce\fof\fthe\f
d
river\flower\f\bir\fb\bg\fmodule.\f
9. 9.
Disconnect\fthe\fside\f\bir\fcurt\bin\fmodule\felectric\bl\fconnector\fon\fboth\fsides.\f\f
R
EFER\fto:\f Side\fAir\fCurt\bin\fModule\f-\fVIN\fPl\bte\fBody\fStyle\fCode:\fS \f
(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
10. 10.
Connect\fthe\fside\f\bir\fcurt\bin\fsimul\btors\fto\fthe\fwiring\fh\brnesses\fin\fpl\bce\fof\fthe\f
Стр. 2 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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Page 3858 of 4402
![FORD S-MAX 2006 Service Repair Manual side\f\bir\fcurt\bin\fmodules.\f
11. 11.
Disconnect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
12. 12.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\](/img/11/56999/w960_56999-3857.png "FORD S-MAX 2006 Service Repair Manual side\f\bir\fcurt\bin\fmodules.\f
11. 11.
Disconnect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
12. 12.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\")
side\f\bir\fcurt\bin\fmodules.\f
11. 11.
Disconnect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
12. 12.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\fsimul\btor\fto\fthe\fdriver\fside\funderse\bt\f
o
ccup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\fin\fpl\bce\fof\fthe\fside\f\bir\fb\bg\fmodule.\f
13. 13.
Disconnect\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
14. 14.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\fsimul\btor\fto\fthe\fp\bssenger\fside\f
u
nderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\fin\fpl\bce\fof\fthe\fside\f\bir\f
b\bg\fmodule.\f
15. 15.
Det\bch\fthe\fB-pill\br\ftrim\fp\bnel\fto\fg\bin\f\bccess\fto\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\f
p
retensioner\felectric\bl\fconnector.\f\f
REFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd
\fInst\bll\btion).\f
16. 16.
Disconnect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
1
7. 17.
Connect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\fto\fthe\fwiring\f
h
\brness\fin\fpl\bce\fof\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner.\f
18. 18.
Det\bch\fthe\fB-pill\br\ftrim\fp\bnel\fto\fg\bin\f\bccess\fto\fthe\fp\bssenger\fs\bfety\fbelt\f
r
etr\bctor\fpretensioner\felectric\bl\fconnector.\f\f
REFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd
\fInst\bll\btion).\f
19. 19.
Disconnect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
2
0. 20.
Connect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\fto\fthe\fwiring\f
h
\brness\fin\fpl\bce\fof\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner.\f
21. 21.
Connect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen
er\bl\fProcedures).\f
Reac\biva\bion
WARNING:\fThe\f\bir\fb\bg\fsimul\btors\fmust\fbe\fremoved\f\bnd\fth
e\f\bir\fb\bg\fmodules\f
reconnected\fwhen\fre\bctiv\bted\fto\f\bvoid\fnon-deployment\fin\f\b\fcollision.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fperson\bl\finjury.\f
1. 1.
Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen
er\bl\fProcedures).\f
2. 2.
W\bit\f\bt\fle\bst\fone\fminute\ffor\fthe\fb\bckup\fpower\fsupply\fin\fthe\fRCM\fto\fdeplete\fits\f
s
tored\fenergy.\f
3. 3.
Remove\fthe\fdriver\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fsub-h\brness\f\bt\fthe\ftop\fof\fthe\f
s
teering\fcolumn.\f
Стр. 3 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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Page 3861 of 4402
integr\bted\fcircuit\ffor\fsign\bl\ftr\bnsmitting\f\bnd\fis\fmounted\fon\fthe\fr\bdi\btor\fgrille\fopening\fp\bnel\f
reinforcement.\fThe\fcr\bsh\fsensor\fsends\f\b\fsign\bl\f\bt\f\b\flevel\fdetermined\fby\fthe\fcr\bsh\fseverity\f
to\fthe\fRCM.\fThe\fRCM\fwill\fev\blu\bte\fthe\fsign\bl\f\bg\binst\fstored\fd\bt\b\f\bnd\fdeploy\fthe\ffront\bl\f\bir\f
b\bgs\f\bnd\fs\bfety\fbelt\fbuckle\fpretensioners\fif\frequired.\fBoth\fthe\fcr\bsh\fsensor\f\bnd\fthe\f
intern\bl\fRCM\flongitudin\bl\f\bcceler\btion\fsensor\fmust\fexceed\f\b\fpreset\flimit\fto\finiti\bte\fthe\f\bir\f
b\bg.\f
Side Impac\b Sen\for
The\fside\fimp\bct\fsensors\f\bre\fmounted\f\bt\fthe\fb\bse\fof\fthe\fB-pill\br\fon\feither\fside\fof\fthe\f
ve
hicle,\fto\ff\bcilit\bte\fremote\fl\bter\bl\fimp\bct\fsensing.\fE\bch\fside\fimp\bct\fsensor\fcont\bins\f\bn\f
\bcceler\btion\fsensor,\ffilter,\f\bmplifier\f\bnd\f\bn\f\bpplic\btion\fspecific\fintegr\bted\fcircuit\ffor\fsign\bl\f
tr\bnsmitting.\fIn\fthe\fevent\fof\f\bn\fimp\bct,\fin\fexcess\fof\f\b\fpredetermined\flimit,\fthe\fside\fimp\bct\f
sensor\fsends\f\b\fsign\bl\f\bt\f\b\flevel\fdetermined\fby\fthe\fcr\bsh\fseverity\fto\fthe\fRCM.\fThe\fRCM\fwill\f
ev\blu\bte\fthe\fsign\bl\f\bg\binst\fstored\fd\bt\b,\fto\fdeploy\fthe\fside\f\bir\fb\bg\fon\fthe\fside\fthe\f
deployment\frequest\fw\bs\finiti\bted.\fBoth\fthe\fside\fimp\bct\fsensor\f\bnd\fthe\fintern\bl\fRCM\fl\bter\bl\f
\bcceler\btion\fsensor\fmust\fexceed\f\b\fpreset\flimit\fto\finiti\bte\fthe\f\bir\fb\bg.\fThe\fRCM\fret\bins\f
control\fof\fthe\fside\f\bir\fb\bgs\f\bnd\fside\f\bir\fcurt\bins.\f
Air Bag Warning Indica\bor
The\f\bir\fb\bg\fw\brning\findic\btor\fis\fincorpor\bted\finto\fthe\finstrument\fcluster,\ftogether\fwith\fthe\f
\b u
tom\btic\fdet\bch\fdetect\fcircuit.\fThe\f\bir\fb\bg\fw\brning\findic\btor\fillumin\btes\ffor\fthree\fseconds\f
\bt\fkey\fON.\fIf\fthe\fsystem\fself-tests\fOK\fthe\f\bir\fb\bg\fw\brning\findic\btor\fextinguishes,\fif\fthere\fis\f
\b\ff\bult\fcondition,\fthe\f\bir\fb\bg\fw\brning\findic\btor\fwill\fst\by\fillumin\bted\for\fillumin\bte\f\bfter\f\b\ffive\f
second\fdel\by.\f
The\fsystem\fis\fdesigned\fto\fillumin\bte\fthe\f\bir\fb\bg\fw\brning\findic\btor\fcontinuously\fif\fthe\fRCM\f
circuit\fis\fbroken,\feither\fby\floss\fof\fpower,\fground\fsupply,\fmodule\fdisconnect\for\fCAN\fBUS\f
f\bilure.\fThe\fRCM\fret\bining\fbolts\f\bre\fthe\fground\fcircuit.\f
Di\bgnostic\fev\blu\btion\fof\fthe\fSRS\fc\bn\fbe\fm\bde\fthrough\fthe\fDLC\f\bnd\fthe\fFord\f\bpproved\f
di\bgnostic\ftool\fto\fest\bblish\fthe\fn\bture\fof\fthe\fconcern.\fOnce\fthe\fDTC\fis\fknown\fthe\f
\bppropri\bte\fcourse\fof\f\bction\fc\bn\fbe\fselected\ffrom\fthe\fSymptom\fCh\brt.\f\f
In\fpec\bion and Verifica\bion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
i\fual In\fpec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symp\bom Char\b
NOTE:\fIt\fis\fonly\f\bllowed\fto\frep\bir\fcircuits\fbetween\fc o
nnectors.\fIf\fd\bm\bge\fh\bs\foccurred\f
within\f\b\fconnector\f\b\fconnector\frepl\bcement\fkit,\fif\f\bv\bil\bble,\fmust\fbe\finst\blled.\fIf\f\b\f
connector\frepl\bcement\fkit\fis\fnot\f\bv\bil\bble\f\b\fnew\fwiring\fh\brness\fmust\fbe\finst\blled.\f
Electric\bl
Fuse(s)\f\f
Electric\bl\fconnector(s)\f\f
Circuit(s)\f\f
Wiring\fh\brness\f\f
Air\fb\bg\fmodule(s)\f
Стр. 6 из 87
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Page 3868 of 4402
Pinpoin\b Te\f\b\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
DTC\fB1D75\f12:\fPAD\fswitch\f
short\fto\fb\btteryPAD\fswitch.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
BX.\f\f
*
DTC\fB1D75\f13:\fPAD\fswitch\f
open\fcircuit\for\fhigh\fresist\bncePAD\fswitch.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
BY.\f\f
*
DTC\fB1D75\f19:\fPAD\fswitch\f
circuit\fcross\flink\fto\f\bnother\f
firing\fcircuitCircuit(s).\f
*NOTE:\fCheck\ffor\f\b\fm\btching\f‘cross\f
link\fto\f\bnother\ffiring\fcircuit’\fDTC\f
before\fc\brrying\fout\fthe\fpinpoint\ftest.\f
GO\fto\fPinpoint\fTest\f BZ
.\f\f
*
DTC\fB1D75\f1A:\fPAD\fswitch\f
short\fcircuit\fPAD\fswitch.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
CA.\f\f
*
DTC\fB1D75\f1E:\fPAD\fswitch\f
resist\bnce\fout\fof\fr\bnge\fPAD\fswitch.\f
Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
CB.\f\f
*
DTC\fB1D75\f55:\fPAD\fswitch\f
configur\btion\ff\bilureRCM.\f
PAD\fswitch.\f
*
*Configure\fthe\fPAD\fswitch.\fREFER\fto\f
the\fFord\f\bpproved\fdi\bgnostic\ftool.\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU0010\f88\fControl\fmodule\f
communic\btions\fbus\foff
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f CC.\f\f
*
DTC\fU0140\f00:\fLost\f
communic\btion\fwith\fGeneric\f
electronic\fmodule\f(GEM).CAN\fbus.\f
*REFER\fto:\f Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
*
DTC\fU0155\f00:\fLost\f
communic\btion\fwith\f
instrument\fclusterCAN\fbus.\f
*REFER\fto:\f Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
*
DTC\fU1A37\f00:\fCr\bsh\fst\btus\f
telegr\bmRCM\fcr\bsh\fd\bt\b.\f
*Cle\br\fthe\fd\bt\b\fmemory\fusing\fthe\fFord\f
di\bgnostic\fequipment.\fREPEAT\fthe\fself\f
test,\fCLEAR\fthe\fDTCs.\f\f
*
DTC\fU2100\f00:\fRestr\bints\f
control\fmodule\f(RCM)\f
configur\btion\ff\bilureNew\fRCM\f
incorrectly\f
configured.\f
*CHECK\fmodel\foption\fcontent.\f
CONFIGURE\fthe\fRCM.\fFor\f\bddition\bl\f
inform\btion,\fREFER\fto\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\f
*
DTC\fU2101\f00:\fRestr\bints\f
control\fmodule\f(RCM)\f
configur\btion\fincomp\btibleNew\fRCM\f
incorrectly\f
configured.\f
*CHECK\fmodel\foption\fcontent.\f
CONFIGURE\fthe\fRCM.\fFor\f\bddition\bl\f
inform\btion,\fREFER\fto\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\f
*
DTC\fU3000\f00:\fRestr\bints\f
control\fmodule\f(RCM)\fis\f
defectiveRCM.\f*INSTALL\f\b\fnew\fRCM.\f\f
REFER\fto:\f Restr\bints\fControl\fModule\f
(RC
M) \f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU3000\f13:\fAir\fb\bg\f
di\bgnostic\fmonitor\fground\f
circuit\fopenRCM.\f*GO\fto\fPinpoint\fTest\f
CD.\f\f
*
PINPOINT TEST A : NO COMMUNICATION WITH THE MODULE
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CHECK THE FORD APPROVED DIAGNOSTIC TOOL IS COMMUNICATING THROUGH
THE DATA LINK CONNECTOR (DLC)
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
Стр. 13 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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