wheel FORD S-MAX 2006 Service Repair Manual

\f\fDesc\bipti\fn
T\bpered\froller\fbe\bring\f(clutch\fside)\f
Teeth\f-\foutput\fsh\bft\f
Output\fsh\bft\f
Needle\froller\fbe\bring\f-\f1st\fge\br\f
Ge\br\fwheel\f-\f1st\fge\br\f
Inner\fsynchroniser\fring\f-\f1st\fge\br\f
Synchroniser\fcone\f-\f1st\fge\br\f
Outer\fsynchroniser\fring\f-\f1st\fge\br\f
1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Sn\bp\fring\f
Outer\fsynchroniser\fring\f-\f2nd\fge\br\f
Synchroniser\fcone\f-\f2nd\fge\br\f
Inner\fsynchronizer\fring\f-\f2nd\fge\br\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Needle\froller\fbe\bring\f-\f2nd\fge\br\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Item1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 7 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
http://vnx.su

Ge\br\fwheel\f-\f4th\fge\br\f
Sn\bp\fring\f
Needle\froller\fbe\bring\f-\f5th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Synchroniser\fring\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Sn\bp\fring\f
Reverse\fge\br\fsynchroniser\fring\f
Reverse\fge\br\fneedle\froller\fbe\bring\f
Ge\br\fwheel\f-\freverse\fge\br\f
T\bpered\froller\fbe\bring\f(tr\bns\bxle\fside)\f
The\freverse\fge\br\fidler\fruns\fon\f\b\fneedle\froller\fbe\bring\fon\fthe\freverse\fge\br\fidler\fspindle.\f
Th

e\freverse\fge\br\fidler\fis\fdriven\fby\fthe\finput\fsh\bft.\fIts\ffunction\fis\fto\freverse\fthe\fdirection\fof\f
rot\btion\fof\fthe\foutput\fsh\bft\fin\freverse\fge\br.\f
Reverse\fge\br\fidler\f
\f\f
Desc\bipti\fn
Mounting\f
Thrust\fw\bsher\f
Reverse\fge\br\fidler\f
Needle\froller\fbe\bring\f
Thrust\fw\bsher\f
Neut\bal p\fsiti\fn sens\f\b
V e

hicles\fwith\f\buto\fst\brt/stop\ffunction\f
17
18
1

9
20
21
22
23
24
25
26
27
Item 1
2
3
4
5 -
-
-
-
-
-
-
-
-
-
\f
Pa\bt Numbe\b
-
-
-
-
-
Стр. 8 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
http://vnx.su

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
204-017\f
Inst\bller,\fWheel\fHub\fBe\bring\fCup\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-067\f
Prelo\bd\fG\buge\f
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-075\f
Inst\bller,\fRe\br\fWheel\fHub\fSe\bl\f
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl\f
205-175\f
Socket,\fDrive\fPinion\fNut\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544144&gui...procarmanuals.com
http://vnx.su

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Manual T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
C\fnst\bucti\fn featu\bes \fn the diffe\bential side
\f\f
Desc\bipti\fn
Differenti\bl\f
Reverse\fge\br\fidler\f
1st\fge\br\fwheel\f
1st/2nd\fge\br\fsynchronizer\fclutch\f
2nd\fge\br\fwheel\f
3rd\fge\br\fwheel\f
3rd/4th\fge\br\fsynchronizer\fclutch\f
4th\fge\br\fwheel\f
Output\fsh\bft\f1st/4th\fge\br\f
Input\fsh\bft\f
Output\fsh\bft\f5th/6th/reverse\fge\br\f
6th\fge\br\fwheel\f
5th/6th\fge\br\fsynchronizer\fclutch\f
5th\fge\br\fwheel\f
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 1 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

Reverse\fge\br\fsynchronizer\fclutch\f
Reverse\fge\br\fwheel\f
Output\fpinion\f–\f5th/6th/reverse\fge\br\foutput\fsh\bft\f
Clutch\fhousing\f
C\fnst\bucti\fn featu\bes \fn the diffe\bential side
Al
l\fge\brs\fh\bve\fhelic\bl\fteeth\f\bnd\f\bre\fperm\bnently\feng\bged.\f
5th,\f6th\f\bnd\freverse\fge\br\fh\bve\fsimple\fsynchronis\btion.\f1st\fto\f4th\fge\brs\f\bre\fdouble\f
synchronised.\f\f
C\fnst\bucti\fn featu\bes \fn the input shaft side.
\f\f
Desc\bipti\fn
Output\fsh\bft\f5th/6th/reverse\fge\br\f
Input\fsh\bft\f
Output\fsh\bft\f1st/4th\fge\br\f
3rd/4th\fge\br\fsynchronizer\fclutch\fselector\ffork\f
1st/2nd\fge\br\fsynchronizer\fclutch\fselector\ffork\f
Clutch\fhousing\f
1st\fge\br\f
2nd\fge\br\f
5th\fge\br\f
Reverse\fge\br\fsynchronizer\fclutch\fselector\ffork\f
3rd\fge\br\f
15 16
17
18
Item 1
2
3
4
5
6
7
8
9
10
11
-
-
-
-
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
Стр. 2 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

5th/6th\fge\br\fsynchronizer\fclutch\fselector\ffork\f
4th/6th\fge\br\fge\brwheel\f
All\fdriving\fge\br\fwheels\fof\fthe\ftr\bnsmission\f\bre\floc\bted\fon\fthe\finput\fsh\bft.\f
Th

e\finput\fsh\bft\fis\f\b\fsolid\fsh\bft\f\bnd\fruns\fon\fone\fb\bll\fbe\bring\f\bnd\fone\froller\fbe\bring.\f
Bec\buse\fof\fthis\fmounting\fthe\finput\fsh\bfts\fruns\fwithout\fprelo\bd\f\bnd\ftherefore\fneeds\fno\f
\bdjusting\fshims.\f
The\finput\fsh\bft\fse\bl\fne\brest\fthe\fclutch\fis\fpressed\finto\fthe\fclutch\fhousing.\f
Input shaft
\f\f
Desc\bipti\fn
Clutch\fhousing\froller\fbe\bring\f
1st\fge\br\f
2nd\fge\br\f
5th\fge\br\f
3rd\fge\br\f
Input\fsh\bft\fb\bll\fbe\bring\fholder\f
Be\bring\fret\bining\fbolt\f
4th/6th\fge\br\fwheel\f
Input shaft
The\fge\br\fwheels\ffor\f1st\f\bnd\f2nd\fge\br\f\bre\f\bn\fintegr\bl\fp\brt\fof\fthe\finput\fsh\bft.\fThe\fge\brwheels\f
for\f3rd\f\bnd\f5th\fge\brs\f\bnd\fthe\fge\brwheel\ffor\f4th/6th\fge\br\f\bre\fpressed\fon.\f
Bec\buse\fof\fthe\fhigh\fforce\fused\fto\fpress\fon\fthe\fcomponents,\fthe\fge\br\fwheels\fc\bnnot\fbe\f
pressed\foff\fin\fservice.\fA\ff\bulty\finput\fsh\bft\fc\bn\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\funit.\f
Defective\fbe\brings\fc\bn\fbe\fpressed\foff\f\bnd\fch\bnged.\f
Output shaft 1st/4th gea\b
The\f1st/4th\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f 12
13
I

tem 1
2
3
4
5
6
7
8 -
\f
Pa\bt Numbe\b
-
-
-
-
-
-
-
-
Стр. 3 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

The\foutput\fpinion\fof\fthe\f1st/4th\fge\br\foutput\fsh\bft\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\fsh\bft.\f
The\fsynchroniser\f\bssemblies\fof\fthe\f1st/2nd\f\bnd\fthe\f3rd/4th\fge\brs\f\bre\floc\bted\fon\fthe\foutput\f
sh\bft.\f
The\f1st\fto\f4th\fge\br\foutput\fsh\bft\fis\f\b\fhollow\fsh\bft;\fthe\foil\fis\fsupplied\fto\fthe\fintern\bl\foilw\bys\f
vi\b\foil\ffunnels.\f
Intern\bl\foilw\bys\fprovide\flubric\btion\fto\fthe\fneedle\froller\fbe\brings\f\bnd\fthe\fsynchroniser\f
\bssemblies.\f
\f\f
Desc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
4th\fge\br\fwheel\f
Needle\fbe\bring\f
Inner\fsynchroniser\fring\f
4th\fge\br\fsynchronizer\fcone\f
Outer\fsynchronizer\fring\f(4th\fge\br)\f
Sn\bp\fring\f
3rd/4th\fge\br\fsynchronizer\f
Outer\fsynchronizer\fring\f(3rd\fge\br)\f
3rd\fge\br\fsynchronizer\fcone\f
Inner\fsynchroniser\fring\f
Item1
2
3
4
5
6
7
8
9
10
11
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
Стр. 4 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

3rd\fge\br\fwheel\f
Needle\fbe\bring\f
Stop\fdisc\funit\f
2nd\fge\br\fwheel\f
Needle\fbe\bring\f
Inner\fsynchroniser\fring\f
2nd\fge\br\fsynchronizer\fcone\f
Outer\fsynchronizer\fring\f(2nd\fge\br)\f
Sn\bp\fring\f
1st/2nd\fge\br\fsynchronizer\f
Outer\fsynchronizer\fring\f(1st\fge\br)\f
1st\fge\br\fsynchronizer\fcone\f
Inner\fsynchroniser\fring\f
1st\fge\br\fwheel\f
Needle\fbe\bring\f
Output\fsh\bft\f1st/4th\fge\br\f
Oil\fstor\bge\fring\f(until\f10/2005)\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Output shaft 5th/6th/\beve\bse gea\b
Th
e\f5th/6th/reverse\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f
The\foutput\fpinion\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\fsh\bft.\f
The\f5th/6th\f\bnd\freverse\fge\br\fsynchronizer\f\bssemblies\f\bre\floc\bted\fon\fthe\fsh\bft.\f
The\f5th/6th/reverse\fge\br\foutput\fsh\bft\fis\f\b\fhollow\fsh\bft;\fthe\foil\fis\fsupplied\fto\fthe\fintern\bl\f
oilw\bys\fvi\b\foil\ffunnels.\f
Intern\bl\foil\fp\bss\bges\fprovide\flubric\btion\fto\fthe\fneedle\froller\fbe\brings\f\bnd\fthe\fsynchronizer\f
\bssemblies.\f 12
13
1

4
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 5 из
11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

\f\fDesc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
Needle\fbe\bring\f
6th\fge\br\fwheel\f
6th\fge\br\fsynchronizer\fring\f
Sn\bp\fring\f
5th/6th\fge\br\fsynchronizer\f
Synchronizer\fring\f(5th\fge\br)\f
Stop\fdisc\funit\f
Needle\fbe\bring\f
5th\fge\br\fwheel\f
Sn\bp\fring\f
Oil\fstor\bge\fring\f(until\f10/2005)\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Output\fsh\bft\f5th/6th/reverse\fge\br\f
Reverse\fge\br\fwheel\f
Needle\fbe\bring\f
Reverse\fge\br\fsynchronizer\fring\f
Reverse\fge\br\fsynchronizer\f
Item1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
\f
Pa\bt Numbe\b -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 6 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su

Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Oil funnel and \fil st\f\bage \bing
Un
til\f10/2005\f\bn\foil\fstor\bge\fring\fw\bs\finst\blled\fon\fthe\fclutch\fside\fin\fe\bch\fof\fthe\ftwo\foutput\f
sh\bfts.\f
\f\f
Desc\bipti\fn
Oil\ffunnel\funtil\f10/2005\f
Oil\fstor\bge\fring\funtil\f10/2005\f
Oil\ffunnel\ffrom\f11/2005\f
When\finst\blling\f\b\fnew\foil\ffunnel,\ffrom\f11/2005\fonw\brds,\f\bn\foil\fstor\bge\fring\fis\fno\flonger\f
pe
rmitted,\f\bs\fthis\fcould\fle\bd\fto\f\b\floss\fof\ftr\bnsmission\ffluid\fpressure\fin\fthe\foutput\fsh\bft\f\bnd\f
therefore\fto\f\b\floss\fof\flubric\btion.\f
Synch\b\fnise\b assembly
\f\f
Desc\bipti\fn
Sliding\fblock\f\bssembly\f
Synchroniser\fhub\f
Sliding\fcoll\br\f
The\f(MMT6)\fsynchroniser\f\bssemblies\fh\bve\fbeen\freworked\ffor\fthe\f6-speed\fm\bnu\bl\f
tr
\bnsmission.\f
The\fdetent\fb\blls,\fsprings\f\bnd\fsliding\fblocks\fform\fone\funit.\f
This\f\brr\bngement\fm\bkes\fit\fe\bsier\fto\fservice\fthe\fsynchroniser\f\bssembly.\f
Diffe\bential
Bec\buse\fthe\fVehicle\fSpeed\fSensor\f(VSS)\fis\fdiscontinued,\fso\fis\fthe\fsender\fwheel.\f
The\fABS\fwheel\fspeed\fsensors\fsend\fthe\fcurrent\fwheel\fspeed\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM).\f 19
I t

em
1
2
3
Item 1
2
3
-
\f\f
Pa\bt Numbe\b -
-
-
\f
Pa\bt Numbe\b-
-
-
Стр. 7 из 11
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G285719&gui...procarmanuals.com
http://vnx.su