wheel FORD S-MAX 2006 Service Repair Manual

1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Ring\fge\br\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Toothed\fwheel\f-\f2nd\fge\br\f
Synchronizer\fhub\f-\f1st/2nd\fge\br\f
Output\fpinion\f-\f1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
3rd\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
3rd-4th\fge\br\foutput\fsh\bft\f
Ring\fge\br\f
Synchronizer\fhub\f-\f3rd/4th\fge\br\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Output\fpinion\f-\f3rd-4th\fge\br\foutput\fsh\bft\f
Toothed\fwheel\f-\f3rd\fge\br\f
4th\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
3rd-4th\fge\br\foutput\fsh\bft\f
Ring\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
Synchronizer\fhub\f-\f3rd/4th\fge\br\f
Toothed\fwheel\f-\f4th\fge\br\f
Output\fpinion\f-\f3rd-4th\fge\br\foutput\fsh\bft\f
5th\fge\br\f B
4
5
1 4
1

9
20
Item A
C 4
12
16
17
18
Item A
C 4
10
12
13
17
-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
-
-
-
-
-
-
Стр. 5 из 8
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\f\fDesc\bipti\fn
Input\fsh\bft\f
1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Ring\fge\br\f
Toothed\fwheel\f-\f5th\fge\br\f
Synchronizer\fhub\f-\f5th/6th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Output\fpinion\f-\f1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
6th\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Ring\fge\br\f
Toothed\fwheel\f-\f6th\fge\br\f
Ge\br\fwheel\f-\f6th\fge\br\f
Synchronizer\fhub\f-\f5th/6th\fge\br\f
Output\fpinion\f-\f1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Reverse\fge\br\f
\f\f
Desc\bipti\fn
Item
A
B4
6
9
11
20
Item A
B4
7
8
9
20
Item \f\fPa\bt Numbe\b
-
-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
-
-
-
-
-
-
\f\f
Pa\bt Numbe\b-
Стр. 6 из 8
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Input\fsh\bft\f
1st-2nd\f\bnd\f5th-6th\fge\br\foutput\fsh\bft\f
Reverse\fge\br\foutput\fsh\bft\f
Output\fpinion\f-\freverse\fge\br\foutput\fsh\bft\f
Ge\br\fwheel\f-\freverse\fge\br\f
Synchronizer\fhub\f-\freverse\fge\br\f
Ring\fge\br\f
Toothed\fwheel\f-\f1st\fge\br\f
Ge\br\fwheel\f-\f1st\fge\br\f
Inte\bnal c\fnt\b\fl
\f\f
Desc\bipti\fn
Shift\funit\f
5th/6th\fge\br\fgovernor\f
C\brrier\fpl\bte\fwith\fge\brshift\fg\bte\f
Switch\ffor\freverse\fge\br\fsign\bl\f
Shift\fguide\f
Lower\fshift\ffinger\f
Guide\fpl\bte\f
Upper\fshift\ffinger\f
Spring\f
Shift\f\brm\fwith\fd\bmping\fweight\f
Spring\f
Selector\flever\f
C\brrier\fpl\bte\fwith\fge\brshift\fg\bte\f
Vent\fc\bp\f
The\fge\brshift\fmech\bnism\fis\fsecured\fto\fthe\ftr\bns\bxle\fhousing\fby\ffour\fbolts\f\bnd\fm\by\fonly\fbe\f
re
pl\bced\f\bs\f\b\fcomplete\funit\fin\fthe\fevent\fof\f\b\ff\bult.\fA
B
D 1
2
3
4
1 5
2

1
Item 1
2
3
4
5
6
7
8
9
10
11
12
13
14 -
-
-
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-
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\f
Pa\bt Numbe\b
-
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-
-
-
-
-
-
-
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-
-
-
-
Стр. 7 из 8
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9. \f
10. Secure\fthe\fst\brter\fto\fone\fside.\f
11. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
12. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Body,\f
Subfr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
13. \f
14. \f
\f\f
\f\f
\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
Diffe\bential—2.2L Du\bat\f\bq-TDCi
(129kW/175PS) - DWS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Gene\bal Equipment
Disassembly CA

UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)
\f
205-252\f
Inst\bller,\fWheel\fHub\fSe\bl\f
NameSpec\bf\bcat\bo\f
Gre\bse\fCB-CSWSD-M1C234-A\f/\f4U7J-M1C234-AA
Be\bring\fsep\br\btor
Hydr\bulic\fpress
1. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f2. Special\bTool(\f):\b 205-071-01\f
Gen

eral\bEquipment:\b Be\bring\fsep\br\btor \f
3. Sp

ecial\bTool(\f):\b 205-071-01\f
Ge n

eral\bEquipment:\b Be\bring\fsep\br\btor \f
\f
\f
\f
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General E\fuipment\b Tire\flever\f
Tor
\fue\b 48\fNm
\f
30. \f
31. Tor\fue\b 10\fNm
\f
32. Tor\fue\b 10\fNm
\f
33. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Body,\f
Subfr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f
\bnd

\fTires,\fRemov\bl\f\bnd\fInst\bll\btion).\f
34. \f\f 1.Tor\fue\b 40\fNm
\f
2. Tor\fue\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\b
Particulate\bFilter\b(DPF)\bDifferential\b
Pressure\bSensor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 3.Torque:\b 5\fNm
\f
4. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fDifferenti\bl\f
Pressure\fSensor\fLe\brned\fV\blues\fservice\ffunction.
\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
\f\f
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Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bDiesel\bParticulate\b
Filter\b(DPF)\bDifferential\bPressure\bSensor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 3.Torque:\b 5\fNm
\f
4. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fDifferenti\bl\f
Pressure\fSensor\fLe\brned\fV\blues\fservice\ffunction.
\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
\f\f
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Fuel Ta\bk a\bd L\f\bes - 2.0L EcoBoost SCT\f
(149kW/203PS) - MI4/2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4/2.5L
Duratec (162kW/220PS) - VI5 - Fuel Ta\bk
F\fller P\fpe
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
In f

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Dr\bin\fthe\ffuel\ft\bnk.\f\f Refer\fto:\f Fuel\fT\bnk\fDr\bining\f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Remove\fthe\fright-h\bnd\fre\br\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. Torque:\b 10\fNm
\f
6. \f
\f\f
\f\f
\f\f
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Fuel Ta\bk a\bd L\f\bes - 1.8L Duratorq-TDC\f
(74kW/100PS) - Ly\bx/1.8L Duratorq-
TDC\f (92kW/125PS) - Ly\bx - Fuel Ta\bk
F\fller P\fpe
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
De s

cription\f\bnd\fOper\btion).\f
2. Dr\bin\fthe\ffuel\ft\bnk.\f\f Refer\fto:\f Fuel\fT\bnk\fDr\bining\f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Remove\fthe\fright-h\bnd\fre\br\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. Torque:\b 10\fNm
\f
6. \f
7. NOTE:\fNote\fthe\forient\btion\fof\fthe\fcl\bmp\fto\f
\b
i

d\finst\bll\btion.\f\f1. Torque:\b 1
0\fNm\f
\f\f
\f\f
\f\f
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