headlamp FORD S-MAX 2006 Service Owner's Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3049 of 4402
![FORD S-MAX 2006 Service Owners Manual Compo\fe\ft\bChecks\b
High\bbeam\bheadlamp\bswitch\b
Pin\foccup\btion,\fcomponent\fside:\f
NO
TE:\fThe\fv\blue\fme\bsured\fin\fthe\fcontinuity\ftest\fof\fth e
\fhigh\fbe\bm\fswitch\fshould\fbe\fless\](/img/11/56999/w960_56999-3048.png "FORD S-MAX 2006 Service Owners Manual Compo\fe\ft\bChecks\b
High\bbeam\bheadlamp\bswitch\b
Pin\foccup\btion,\fcomponent\fside:\f
NO
TE:\fThe\fv\blue\fme\bsured\fin\fthe\fcontinuity\ftest\fof\fth e
\fhigh\fbe\bm\fswitch\fshould\fbe\fless\")
Compo\fe\ft\bChecks\b
High\bbeam\bheadlamp\bswitch\b
Pin\foccup\btion,\fcomponent\fside:\f
NO
TE:\fThe\fv\blue\fme\bsured\fin\fthe\fcontinuity\ftest\fof\fth e
\fhigh\fbe\bm\fswitch\fshould\fbe\fless\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H14:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f9,\fcircuit\f
GD132X\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
INSTALL\fA\fNEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcorresponding\f
circuit\fGD132X\f(BK/VT)\fbetween\fsoldered\f
connection\fSP380\f\bnd\fthe\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
H15:\bRULE\bOUT\bTHE\bADAPTIVE\bLIGHTING\bMODULE\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fcornering\flights.\f5\b
Is\fthe\fleft-h\bnd\fcornering\flight\fperm\bnently\fon?\f
Yes\bLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\f\bd\bptive\flighting\fmodule\f
\bnd\fthe\fleft-h\bnd\fhe\bdl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
No\b-\fRight-h\bnd\fcornering\flight\fperm\bnently\flit:\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fbetween\fthe\f\bd\bptive\flighting\fmodule\f
\bnd\fthe\fright-h\bnd\fhe\bdl\bmp\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
-\fNone\fof\fthe\fcornering\flights\fis\fperm\bnently\flit:\f
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 27 из 28
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511714&gui...procarmanuals.com
http://vnx.su
Page 3052 of 4402
Diag\fostic\bTrouble\bCode\b(DTC)\bTable\b-\bGe\feric\bElectro\fic\bModule\b(GEM)\b
Symptom\bChart\b
Pi\fpoi\ft\bTests\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f
\fTC\fescriptionAction
B10AD-04R\bin\fsensor,\fintern\bl\fsystem\ff\bultGO\fto\fPinpoint\fTest\fA.\f
B10AD-09R\bin\fsensor,\fcomponent\ff\bultGO\fto\fPinpoint\fTest\fA.\f
SymptomPossib\be SourcesAction
Autom\btic\fhe\bdl\bmps\finoper\btiveFuse\f
BJB\f
Circuit(s)\f
Lighting\fcontrol\fmodule\f
(LCM)\f R\bin\fsensor\f
*
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f \f
*
Autom\btic\fhe\bdl\bmps\fon\f
perm\bnentlyCircuit(s)\f
BJB\f
Lighting\fcontrol\fmodule\f
(LCM)\f
R\bin\fsensor\f
*
*
*
*GO\fto\fPinpoint\fTest\f
B.\f \f
*
PINPOINT\bTEST\bA\b:\bAUTOMATIC\bHEADLAMPS\bINOPERATIVE\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bFAULT\bCONDITION
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bm.\f2\b
CHECK\fthe\foper\btion\fof\fthe\fdipped\fbe\bm\f\bnd\fthe\f
p\brking\fl\bmps.\f3\b
SWITCH\fON\fthe\f\butom\btic\fhe\bdl\bmps.\f4\b
Cover\fr\bin\fsensor\fwith\fop\bque\fm\bteri\bl\fto\fsimul\bte\f
insufficient\flight\fconditions.\f
5\b
CHECK\fthe\foper\btion\fof\fthe\fdipped\fbe\bm\f\bnd\fthe\f
p\brking\fl\bmps.\f6\b
Is\fthe\fnorm\bl\fdipped\fbe\bm\foper\btive?\f
Yes\b
Autom\btic\fhe\bdl\bmps\finoper\btive:\f GO\fto\fA2.\f\f
No\b R
EFER\fto:\f He\bdl\bmps \f(417-01\fExterior\fLighting,\f
Di\bg
nosis\f\bnd\fTesting).\f
A2:\bCHECK\bFUSE\bF1\b(5\bA)\b(CJB).
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF1\f(5\fA)\f(CJB).\f2\b
CHECK\fFuse\fF1\f(5\fA)\f(CJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA3.\f\f
No\b R
ENEW\ffuse\fF1\f(5\fA)\f(CJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF1\b(5\bA)\b(CJB)\bFOR\bOPEN\bCIRCUIT
Connect\fFuse\fF1\f(5\fA)\f(CJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Стр. 2 из 6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511715&gui...procarmanuals.com
http://vnx.su
Page 3055 of 4402
GO\fto\fA9.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuit\fbetween\fthe\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A9:\bCHECK\bCIRCUIT\b(LIN\b2\bBUS)\bVRW26A\b(BN/YE)\bBETWEEN\bTHE\bGENERIC\b
ELECTRONIC\bMODULE\b(GEM)\bAND\bTHE\bRAIN\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\f
connector\fC1BP02H,\fpin\f8,\fcircuit\fVRW26A\f
(BN/YE),\fwiring\fh\brness\fside\f\bnd\fthe\fr\bin\fsensor,\f
connector\fC9RW06,\fpin\f1,\fcircuit\fVRW26A\f(BN/YE),\f
wiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\fconcern\fpersists,\fCHECK\fthe\fCJB\f
using\fWDS,\fRENEW\fif\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fGEM\f\bnd\fthe\fr\bin\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTEST\bB\b:\bAUTOMATIC\bHEADLAMPS\bARE\bON\bPERMANENTLY\b
(LIGHTING\bCONTROL\bMODULE\bIN\bOFF\bPOSITION)\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
NOTE:\fFor\fthis\ftest\fstep,\fthe\fr\bin\fsensor\fmust\fbe\fexposed\fto\fsufficient\flight.\f
Ignition\fswitch\fin\fposition\fII.\f1\b
Cover\fthe\fr\bin\fsensor\fwith\fop\bque\fm\bteri\bl.\f2\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f3\b
Remove\fthe\fop\bque\fcover\ffrom\fthe\fr\bin\fsensor.\f4\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f5\b
Does\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps)\fillumin\bte\fin\fboth\flighting\f
conditions?\f
Yes\b GO\fto\fB2.\f\f
No\b
R
ENEW\fr\bin\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B2:\bRULE\bOUT\bTHE\bRAIN\bSENSOR\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fFuse\fF1\f(5\fA)\f(CJB).\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps).\f4\b
Is\fthe\fdipped\fbe\bm\f(\butom\btic\fhe\bdl\bmps)\fon\fperm\bnently?\f
Yes\b Check\fthe\fCJB\fusing\fWDS.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f He\bdl\bmps \f(417-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\f
Te s
ting).\f \f\f
Стр. 5 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511715&gui...procarmanuals.com
http://vnx.su
Page 3072 of 4402
CHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\fconcern\f
persists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\fsteering\fwheel/steering\fcolumn\f
module\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
PINPOINT\bTEST\bB\b:\bHAZARD\bWARNING\bLIGHTS\bINOPERATIVE,\bTURN\b
SIGNAL\bFUNCTION\bOK\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bHAZARD\bWARNING\bLIGHT\b
SYSTEM\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fH\bz\brd\fw\brning\flights\fswitch\ffrom\f
connector\fC2LS32.\f2\b
Connect\f\b\ffused\fjumper\fle\bd\f(5\fA)\fto\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fbetween\f
pin\f6,\fcircuit\fCLS32A\f(BN/YE)\f\bnd\fpin\f4,\fcircuit\f
GD133CF\f(BK),\fwiring\fh\brness\fside.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f5\b
Do\fthe\fh\bz\brd\findic\btors\foper\bte?\f
Yes\b INSTALL\fA\fNEW\fh\bz\brd\fw\brning\flights\fswitch.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b
GO\fto\fB2.\f\f
B2:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bHAZARD\bWARNING\bLIGHTS\bSWITCH\b
FOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f4,\f
circuit\fGD133CF\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB3.\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fh\bz\brd\fw\brning\flights\fswitch\f\bnd\f
ground\fconnection\fG3D134\fwith\fthe\f\bid\fof\fthe\f
\f\f
\f\f
Стр. 7 из
24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
http://vnx.su
Page 3074 of 4402
-\fRight-h\bnd\ffront\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC16.\f\f
-\fR
ight-h\bnd\fre\br\fturn\fsign\bl\fl\bmp\fis\finoper\btive:\f
GO\fto\fC19 .\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fright-h\bnd\f
exterior\fmirror\fis\finoper\btive:\f GO\fto\fC22.\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmps\fin\fthe\fexterior\f
mirrors\fon\fboth\fsides\f\bre\finoper\btive:\f GO\fto\fC30.\f\f
C2:\bCHECK\bGROUND\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f7,\fcircuit\f
GD130T\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f9,\fcircuit\f
GD130AS\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
4\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
c\bses?\f
Yes\b GO\fto\fC3 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\frelev\bnt\f
circuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\fsoldered\f
connection\fSP371\fusing\fthe\fwiring\fdi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
C3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bFRONT\bLEFT-HAND\bTURN\bSIGNAL\bLAMP\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f8,\fcircuit\fCLS21A\f
(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
4\b
Is\ffluctu\bting\fb\bttery\fvolt\bge\fme\bsured?\f
Yes\b CHECK\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bnd\fRENEW\fit\f\bs\f
necess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
GO\fto\fC4 .\f\f
C4:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bTHE\bFRONT\bLEFT-HAND\bTURN\bSIGNAL\bLAMP\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f19,\fcircuit\f
CLS21A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-
h\bnd\fhe\bdl\bmp,\fconnector\fC1LF08,\fpin\f8,\fcircuit\f
CLS21A\f(BU/GN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fSm\brt\fJunction\fBox\f\bnd\fthe\fhe\bdl\bmp\f
Стр. 9 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
http://vnx.su
Page 3079 of 4402
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\fdoor\fcontrol\fmodule.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fintegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\f
exterior\fmirror\f\bnd\fthe\fdoor\fcontrol\fmodule\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b
LEFT-HAND\bEXTERIOR\bMIRROR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fdoor\fcontrol\fmodule\ffrom\f
connector\fC5PL01B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fdoor\f
control\fmodule,\fconnector\fC5PL01B,\fpin\f11,\fcircuit\f
CLS22A\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fthe\f
integr\bted\fturn\fsign\bl\fl\bmp,\fleft-h\bnd\fexterior\f
mirror,\fconnector\fC5PM26A,\fpin\f7,\fcircuit\fCLS22A\f
(GN/BN),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fohms\fregistered?\f
Yes\b CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fdoor\fcontrol\f
module.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdoor\fcontrol\fmodule\f\bnd\fthe\f
integr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fexterior\fmirror\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C16:\bCHECK\bTHE\bGROUND\bCONNECTION\bTO\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f7,\fcircuit\f
GD132M\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f9,\fcircuit\f
GD132X\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
\f\f
\f\f
Стр. 14 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
http://vnx.su
Page 3087 of 4402
Module\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
RENEW\fthe\fsteering\fwheel/steering\fcolumn\fmodule\f
CHECK\fsystem\foper\btes\fcorrectly\f
D3:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bHAZARD\bWARNING\bLIGHT\b
SYSTEM\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fH\bz\brd\fw\brning\flights\fswitch\ffrom\f
connector\fC2LS32.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Are\fthe\fturn\fsign\bl\fl\bmps\ffl\bshing\fcontinuously?\f
Yes\b GO\fto\fD4.\f\f
No\b
R
ENEW\fthe\fh\bz\brd\fw\brning\flights\fswitch.\fCHECK\f
system\foper\btes\fcorrectly\f
D4:\bCHECK\bTHE\bCONTROL\bCIRCUIT\bBETWEEN\bTHE\bHAZARD\bWARNING\bLIGHTS\b
SWITCH\bAND\bTHE\bSMART\bJUNCTION\bBOX\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fh\bz\brd\f
w\brning\flights\fswitch,\fconnector\fC2LS32,\fpin\f6,\f
circuit\fCLS32A\f(BN/YE),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\f
required.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fbetween\fthe\fh\bz\brd\fw\brning\flights\fswitch\f
\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
PINPOINT\bTEST\bE\b:\bONE\bOR\bMORE\bTURN\bSIGNAL\bLAMPS\bPERMANENTLY\b
LIT\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
E1:\bDETERMINE\bTHE\bCONDITION\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f2\b
Are\fthe\fturn\fsign\bl\fl\bmps\flit\fup\fperm\bnently?\f
Yes\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Ne t
work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b \f\f
Стр. 22 из
24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
http://vnx.su
Page 3088 of 4402
-\fFront\fleft\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fGO\fto\fE2.\f\f
-\fR
e\br\fleft\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\fGO\fto\fE3 .\f\f
-\fF
ront\fright\fturn\fsign\bl\fl\bmp\fperm\bnently\flit:\f GO\fto\fE4.\f\f
-\fR
e\br\fright-h\bnd\fturn\findic\btor\fperm\bnently\flit:\f GO\fto\fE5.\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fleft-h\bnd\fexterior\fmirror\fperm\bnently\f
lit:\f GO\fto\fE6 .\f\f
-\fI
ntegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fright-h\bnd\fexterior\fmirror\fperm\bnently\f
lit:\f GO\fto\fE7 .\f\f
E2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bLEFT-HAND\b
HEADLAMP\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Is\fthe\ffront\fleft-h\bnd\fturn\fsign\bl\fperm\bnently\flit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
he\bdl\bmp\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
E3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bLEFT-HAND\b
REAR\bLAMP\bASSEMBLY\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fre\br\fl\bmp\f\bssembly\ffrom\fconnector\fC4LS18A.\f2\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f3\b
Ignition\fswitch\fin\fposition\fII.\f4\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f5\b
Is\fthe\fre\br\fleft-h\bnd\fturn\fsign\bl\fl\bmp\fperm\bnently\flit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
re\br\fl\bmp\f\bssembly\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
E4:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bRIGHT-
HAND\bHEADLAMP\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fturn\fsign\bl\fl\bmps.\f4\b
Is\fthe\ffront\fright-h\bnd\fturn\fsign\bl\fperm\bnently\flit?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\f
he\bdl\bmp\f\bnd\fthe\fSm\brt\fJunction\fBox\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b CHECK\fthe\fSm\brt\fJunction\fBox\f\bnd\fRENEW\fit\fif\frequired.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
E5:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bSMART\bJUNCTION\bBOX\bAND\bTHE\bRIGHT-
HAND\bREAR\bLAMP\bASSEMBLY\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\fC1BP02B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Стр. 23 из 24
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511717&gui...procarmanuals.com
http://vnx.su
Page 3111 of 4402
![FORD S-MAX 2006 Service Owners Manual Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\](/img/11/56999/w960_56999-3110.png "FORD S-MAX 2006 Service Owners Manual Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\")
Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f
formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O
TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\f\b\fnew\fGEM\fmodule\fis\fbeing\finst\blled,\fthe\fnew\fmodule\fmust\fbe\fconfigured\f
following\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\for\fthe\fd\bt\b\fto\fbe\fch\bnged\f
is\fre\bd\fout\fof\fthe\fmodule\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2
. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V
isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl syste\fs
Fuse(s)\f\f
Bulb(s)\f\f
Connector\f\f
Switch\f\f
Wiring\floom\f
Sy\fpto\fPossible SourcesAction
The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f
correctly\f(vehicles\fwith\fconvention\bl\fhe\bdl\bmps)Fuse(s)\f
Circuit(s)\f
Lighting\fcontrol\f
module\f
Ad\bptive\ffront\f
lighting\fmodule\f He\bdl\bmp\f
Centr\bl\fJunction\f
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
A.\f \f
*
\f
Стр. 1 из
21
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511720&gui...procarmanuals.com
http://vnx.su
Page 3112 of 4402
Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f
Box\f(CJB)\f
The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f
correctly\f(vehicles\fwith\fxenon\fhe\bdl\bmps)Fuse(s)\f
Circuit(s)\f
He\bdl\bmp\flevelling\f
motor.\f Xenon\fhe\bdl\bmps\f
He\bdl\bmp\flevelling\f
front\fsensor\f He\bdl\bmp\flevelling\f
re\br\fsensor\f
Ad\bptive\ffront\f
lighting\fmodule\f Centr\bl\fJunction\f
Box\f(CJB)\f
*
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
PINPOINT\bTEST\bA\b:\bTHE\bHEADLAMP\bLEVELLING\bIS\bINOPERATIVE/DOES\b
NOT\bOPERATE\bCORRECTLY\b(VEHICLES\bWITH\bCONVENTIONAL\bHEADLAMPS)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bm.\f2\b
ADJUST\fthe\fhe\bdl\bmp\flevelling\f(UP/DOWN).\f3\b
CHECK\fthe\fhe\bdl\bmp\flevelling.\f4\b
Is\fthe\fhe\bdl\bmp\flevelling\fleft-h\bnd\fside\f\bnd\fright-h\bnd\f
side\finoper\btive?\f
Yes\b
GO\fto\fA2.\f\f
No\b
-
\fLeft-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A19 .
\f\f
-\fR
ight-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A2 2.
\f\f
A2:\bCHECK\bFUSE\bF43\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA3.\f\f
No\b R
ENEW\ffuse\fF43\f(5\fA)\f(EJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF43\b(5\bA)\b(EJB)
Connect\ffuse\fF43\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF43\f(5A)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
GO\fto\fA6.\f\f
-\fv
ehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f GO\f
to\f
A4 .\f\f
Стр. 2 из 21
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511720&gui...procarmanuals.com
http://vnx.su