headlamp FORD S-MAX 2006 Service User Guide
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3033 of 4402
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF09,\fpin\f10,\fcircuit\fCLF05A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f75,\fcircuit\fCLF05A\f(BU/GN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fC8 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\f
the\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C8:\bCHECK\bCIRCUIT\bBETWEEN\bTHE\bCJB\bAND\bRIGHT-HAND\bHEADLAMP\bFOR\bA\bSHORT\b
TO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02A,\fpin\f75,\f
circuit\fCLF05A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b
CHECK\fthe\fCJB,\fif\fnecess\bry\fINSTALL\f\b\fnew\fone.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\fCLF05A\f(BU/GN)\f
between\fthe\fhe\bdl\bmp\f\bnd\fthe\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
C9:\bCHECK\bTHE\bGROUND\bCONNECTION\bTO\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF09,\fpin\f7,\fcircuit\fGD132M\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD132M\f(BK/VT)\fbetween\fthe\f
he\bdl\bmp\f\bnd\fsoldered\fconnection\fSP380\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bD\b:\bONE\bHIGH\bBEAM\bHEADLAMP\bIS\bINOPERATIVE\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
D1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f2\b
TURN\fON\fthe\fhigh\fbe\bm.\f3\b
Is\fthe\fleft-h\bnd\fhigh\fbe\bm\finoper\btive?\f
Yes\b GO\fto\fD2.\f\f
No\b GO
\fto\fD5.\f\f
D2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\fC1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fhe\bdl\bmp,\fconnector\fC1LF08,\f
pin\f5,\fcircuit\fCLF02A\f(GY/BN),\fwiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fD4.\f\f
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Page 3034 of 4402
![FORD S-MAX 2006 Service User Guide No\bGO\fto\fD3.\f\f
D3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bAT\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\](/img/11/56999/w960_56999-3033.png "FORD S-MAX 2006 Service User Guide No\bGO\fto\fD3.\f\f
D3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bAT\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\")
No\bGO\fto\fD3.\f\f
D3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bAT\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fhe\bdl\bmp,\fconnector\f
C1BP02A,\fpin\f5,\fcircuit\fCLF02A\f(GY/BN),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f74,\fcircuit\fCLF02A\f(GY/BN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fTHE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\f
the\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
D4:\bCHECK\bGROUND\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF08,\fpin\f7,\fcircuit\fGD130T\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD130T\f(BK/YE)\fbetween\fthe\f
he\bdl\bmp\f\bnd\fsoldered\fconnection\fSP371\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
D5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\fC1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF09\f,\fpin\f5,\fcircuit\fCLF03A\f(VT/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fD7.\f\f
No\b
GO
\fto\fD6.\f\f
D6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF09,\fpin\f5,\fcircuit\fCLF03A\f(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f75,\fcircuit\fCLF03A\f(VT/OG),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fTHE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\f
the\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
D7:\bCHECK\bTHE\bGROUND\bCONNECTION\bTO\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f2\b
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Page 3035 of 4402
C1LF09,\fpin\f7,\fcircuit\fGD132M\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD132M\f(BK/VT)\fbetween\fthe\f
he\bdl\bmp\f\bnd\fsoldered\fconnection\fSP380\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bE\b:\bTHE\bHEADLAMPS\bARE\bON\bCONTINUOUSLY\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
E1:\bDETERMINE\bTHE\bFAULT\bCONDITION
Ignition\fswitch\fin\fposition\fII.\f1\b
Lights\fcontrol\fmodule\fset\fto\fOFF.\f2\b
CHECK\fthe\fhe\bdl\bmp.\f3\b
Do\fthe\flow\fbe\bms\fillumin\bte\fcontinuously?\f
Yes\bGO\fto\fE2 .\f\f
No\b
GO
\fto\fE10 .\f\f
E2:\bDETERMINE\bVEHICLE\bEQUIPMENT\bLEVEL
Find\fout\fwhether\fthe\fvehicle\fis\ffitted\fwith\fthe\f
d\bytime\frunning\fl\bmps\f(DRL)\foption.\f1\b
Does\fthe\fvehicle\fh\bve\fd\bytime\frunning\fl\bmps?\f
Yes\b
CHECK\fthe\fsoftw\bre\fconfigur\btion\fof\fthe\fGEM\fwith\f
the\f\bid\fof\fWDS\f\bnd\fupd\bte\fit\f\bs\frequired.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
GO\fto\fE3 .\f\f
No\b GO
\fto\fE3 .\f\f
E3:\bCHECK\bFUSE\bF33\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF33\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF33\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fE4 .\f\f
No\b
R
ENEW\ffuse\fF33\f(5\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF33\b(5\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF33\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF33\f(5\fA)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE5 .\f\f
No\b L
OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF33\f(5\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bLIGHTS\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Стр. 13 из 28
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Page 3038 of 4402
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fLeft-h\bnd\fm\bin\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF02A\f(GY/BN)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fRight-h\bnd\fhigh\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF03A\f(VT/OG)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-
\fNone\fof\fthe\fhe\bdl\bmps\fis\fperm\bnently\flit:\fRENEW\f
THE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
PINPOINT\bTEST\bF\b:\bHEADLAMP\bFLASHER\bNOT\bFUNCTIONING\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
F1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\flow\fbe\bm.\f2\b
CHECK\fthe\fhe\bdl\bmps\fin\fevery\fsetting\fof\fthe\fswitch.\f3\b
OPERATE\fhe\bdl\bmp\ffl\bsher.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Are\fthe\fhigh\fbe\bm\f\bnd\fhe\bdl\bmp\ffl\bsher\finoper\btive?\f
Yes\b GO\fto\fPinpoint\fTest\f B.\f\f
No\b GO
\fto\fF2.\f\f
F2:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\f\bccording\fto\fthe\fcomponent\ftests\f
\bt\fthe\fend\fof\fthis\fsubsection:\f1\b
Is\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\fOK?\f?\f
Yes\b CHECK\fthe\fCJB\f\bnd\fthe\fsteering\fwheel/steering\fcolumn\fmodule\fwith\fthe\f
\bid\fof\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\f
the\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net
work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
RENEW\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bG\b:\bADAPTIVE\bFRONT\bLIGHTING\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
G1:\bDETERMINE\bTHE\bFAULT\bCONDITION
NOTE:\fThe\f\bd\bptive\ffront\flighting\fmodule\fonly\f\bdjusts\fthe\fhe\bdl\bmps\fwhen\fthe\fvehicle\fis\f
driving\f\bt\f\b\fspeed\fgre\bter\fth\bn\f3km/h.\f
Perform\f\b\fro\bd\ftest\fto\fdetermine\fthe\fex\bct\f
conditions\funder\fwhich\fthe\ff\bult\foccurs.\f1\b
Is\fthe\f\bd\bptive\flighting\finoper\btive\fon\fthe\fleft-h\bnd\f
side?\f
Yes\bThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fthe\fleft-
h\bnd\f
side:\f GO\fto\fG12 .\f\f
Стр. 16 из 28
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Page 3041 of 4402
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fG9 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
soldered\fconnection\fSP518\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G9:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bADAPTIVE\bFRONT\b
LIGHTING\bMODULE\bAND\bTHE\bHEADLAMP\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f3\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f4\b
Ignition\fswitch\fin\fposition\fII.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fconnected\fto\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b GO\fto\fG10 .\f\f
G10:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bADAPTIVE\bFRONT\b
LIGHTING\bMODULE\bAND\bTHE\bHEADLAMP\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
\f\f
\f\f
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Page 3042 of 4402
![FORD S-MAX 2006 Service User Guide Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fG11 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\f\bd\bptive\ffront\](/img/11/56999/w960_56999-3041.png "FORD S-MAX 2006 Service User Guide Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fG11 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\f\bd\bptive\ffront\")
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fG11 .\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\f\bd\bptive\ffront\flighting\f
module,\fconnector\fC2LF23A,\fpin\f17\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
G11:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bADAPTIVE\bFRONT\b
LIGHTING\bMODULE\bAND\bTHE\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f14,\fcircuit\f
VLF23A\f(YE),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
intermedi\bte\fconnection\fC21A/B\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
G12:\bCHECK\bTHE\bPOWER\bSUPPLY\bTO\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT\b
(ADJUSTMENT\bUNIT\bFOR\bTHE\bADAPTIVE\bLIGHTING)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f13,\fcircuit\fCBB39E\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fG13 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP172\fusing\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
G13:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT\b(ADJUSTMENT\bUNIT\bFOR\bTHE\bADAPTIVE\bLIGHTING)
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f2\b
\f\f
Стр. 20 из 28
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Page 3043 of 4402
![FORD S-MAX 2006 Service User Guide he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fG14 .\f\f
No\](/img/11/56999/w960_56999-3042.png "FORD S-MAX 2006 Service User Guide he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fG14 .\f\f
No\")
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bGO\fto\fG14 .\f\f
No\b
L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP371\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
G14:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLEFT-HAND\bHEADLAMP\b
AND\bINTERMEDIATE\bCONNECTION\bC21A/B\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f14,\fcircuit\f
VLF32A\f(YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\f
connection\fC21A/B\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G15:\bCHECK\bTHE\bPOWER\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT\b(ADJUSTMENT\bUNIT\bFOR\bTHE\bADAPTIVE\bLIGHTING)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f13,\fcircuit\f
CBB39F\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fG16 .\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP172\fusing\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
G16:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT\b(ADJUSTMENT\bUNIT\bFOR\bTHE\bADAPTIVE\bLIGHTING)
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f11,\fcircuit\f
GD130W\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fG17 .\f\f
Стр. 21 из 28
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Page 3044 of 4402
No\bLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP380\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
G17:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bRIGHT-HAND\b
HEADLAMP\bAND\bINTERMEDIATE\bCONNECTION\bC21A/B\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fthe\fright-
h\bnd\fhe\bdl\bmp,\fconnector\fC1LF09,\fpin\f14,\fcircuit\f
VLF32C\f(YE),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\fIf\fthe\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\fright-
h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\f
connection\fC21A/B\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bH\b:\bCORNERING\bLIGHTS\bINOPERATIVE\bOR\bPERMANENTLY\b
ON\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
NOTE:\fThe\fcornering\flights\f\bre\fonly\fswitched\fon\fwhen\fthe\fvehicle\fis\fdriving\f\bt\f\b\fspeed\fof\f
less\fth\bn\f80\fkm/h\f\bnd\fthe\flow\fbe\bm\fhe\bdl\bmps\f\bre\fswitched\fon.\f
NOTE:\fThe\fintensity\fof\fthe\fcornering\flights\fincre\bses\fon\f\b\fr\bmp\fup\fto\fthe\fm\bximum\f
v\blue\fwhen\fthey\f\bre\fswitched\fon,\f\bnd\fit\fdecre\bses\fon\f\b\fr\bmp\funtil\fthe\fcornering\flights\f
go\fout\fwhen\fthey\f\bre\fswitched\foff.\f
NOTE:\fOnly\fthe\fcornering\flight\fon\fthe\finside\fof\fthe\fbend\fis\fswitched\fon.\f
SWITCH\fON\fthe\flow\fbe\bm.\f1\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fleft\f\bnd\f
right.\f
2\b
CHECK\fthe\fcornering\flights\fon\fthe\fleft\f\bnd\fright.\f3\b
Are\fthe\fcornering\flights\finoper\btive\fin\fboth\fc\bses?\f
Yes\b
GO\fto\fH2 .\f\f
No\b -
\fLeft-h\bnd\fcornering\flight\finoper\btive:\f GO\fto\fH9.\f\f
-\fR
ight-h\bnd\fcornering\flight\finoper\btive:\f GO\fto\f
H12 .
\f\f
-\fO
ne\fcornering\flight\fperm\bnently\flit:\f GO\fto\fH15.\f\f
-\f
Both\fcornering\flights\fperm\bnently\fon\feven\fthough\f
the\fsteering\fwheel\fis\fin\fthe\fstr\bight\f\bhe\bd\fposition:\f
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
-\fBoth\fcornering\flights\fperm\bnently\fon\fduring\f
Стр. 22 из 28
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Page 3047 of 4402
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
soldered\fconnection\fSP518\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
H9:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
NOTE:\fThere\fis\f\b\fdel\by\fbefore\ffull\fb\bttery\fvolt\bge\fis\f\bpplied\fto\fthe\fcornering\flight\fon\fthe\f
inside\fof\fthe\fbend.\f
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fleft.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f6,\fcircuit\fCLF06B\f(BN/GN),\f
wiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fH11 .\f\f
No\b GO
\fto\fH10 .\f\f
H10:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f6,\fcircuit\fCLF06B\f
(BN/GN),\fwiring\fh\brness\fside\f\bnd\fthe\f\bd\bptive\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f6,\fcircuit\f
CLF06A\f(BN/GN),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
\f\f
Стр. 25 из
28
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Page 3048 of 4402
![FORD S-MAX 2006 Service User Guide No\bLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\](/img/11/56999/w960_56999-3047.png "FORD S-MAX 2006 Service User Guide No\bLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\")
No\bLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
he\bdl\bmp\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H11:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bCORNERING\bLIGHT,\bLEFT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f9,\fcircuit\f
GD130AS\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b -
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD130AS\f
(BK/YE)\fbetween\fthe\fhe\bdl\bmp\f\bnd\fsoldered\f
connection\fSP371\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
H12:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
NOTE:\fThere\fis\f\b\fdel\by\fbefore\ffull\fb\bttery\fvolt\bge\fis\f\bpplied\fto\fthe\fcornering\flight\fon\fthe\f
inside\fof\fthe\fbend.\f
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
Turn\fthe\fsteering\f\bpproxim\btely\f30°\fto\fthe\fright.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09\f,\fpin\f6,\fcircuit\f
CLF07B\f(GY/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fH14 .\f\f
No\b GO
\fto\fH13 .\f\f
H13:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bCORNERING\bLIGHT,\bRIGHT-HAND\b
HEADLAMP,\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f6,\fcircuit\fCLF07B\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\f\bd\bptive\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f5,\fcircuit\f
CLF07A\f(GY/OG),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fthe\fcircuit(s)\f
between\fthe\f\bd\bptive\ffront\flighting\fmodule\f\bnd\fthe\f
Стр. 26 из 28
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511714&gui...procarmanuals.com
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