headlamp FORD S-MAX 2006 Service Service Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3124 of 4402
![FORD S-MAX 2006 Service Service Manual Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\](/img/11/56999/w960_56999-3123.png "FORD S-MAX 2006 Service Service Manual Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\")
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\bGO\fto\fB12.\f\f
No \b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuits\f
between\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
he\bdl\bmp\flevelling\fmotor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B12:\bCHECK\bLIN\bDATABUS\bCONNECTION\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\b
MODULE\bAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f17,\fcircuit\f
VLF32B\f(YE),\fwiring\fh\brness\fside\f\bnd\fleft-h\bnd\f
he\bdl\bmp\flevelling\fmotor,\fconnector\fC1LF08,\fpin\f
14,\fcircuit\fVLF32A\f(YE),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fB13.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuits\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fintermedi\bte\f
connector\fC21A/B\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B13:\bCHECK\bFRONT\bHEADLAMP\bLEVELLING\bSENSOR
Disconnect\fFront\fhe\bdl\bmp\flevelling\fsensor\ffrom\f
connector\fC5CD07.\f1\b
Check\fthe\ffront\fhe\bdl\bmp\flevelling\fsensor\fin\f
\bccord\bnce\fwith\fthe\fComponent\fChecks\fin\fthis\f
oper\btion.\f2\b
Is\fthe\ffront\fhe\bdl\bmp\flevelling\fsensor\fOK?\f
Yes\b GO\fto\fB14.\f\f
No\b I
NSTALL\f\b\fnew\ffront\fhe\bdl\bmp\flevelling\fsensor.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B14:\bCHECK\bREAR\bHEADLAMP\bLEVELLING\bSENSOR
Disconnect\fRe\br\fhe\bdl\bmp\flevelling\fsensor\ffrom\f
connector\fC7CD12.\f1\b
Check\fthe\fre\br\fhe\bdl\bmp\flevelling\fsensor\fin\f
\bccord\bnce\fwith\fthe\fComponent\fChecks\fin\fthis\f
oper\btion.\f2\b
Is\fthe\fre\br\fhe\bdl\bmp\flevelling\fsensor\fOK?\f
Yes\b
GO\fto\fB15.\f\f
No\b I
NSTALL\f\b\fnew\fre\br\fhe\bdl\bmp\flevelling\fsensor.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bHEADLAMP\bLEVELLING\bSENSORS\bFOR\b \f\f
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fhe\bdl\bmp\f
levelling\fsensor\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
B19:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
FRONT\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bSHORT\bCIRCUIT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\ffront\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC5CD07,\fpin\f4,\fcircuit\f
VCD10B\f(BN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fcircuit(s)\fbetween\f\bd\bptive\ffront\flighting\fmodule\f
\bnd\fhe\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fB20.\f\f
B20:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
FRONT\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bSHORT\bCIRCUIT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\ffront\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC5CD07,\fpin\f4,\fcircuit\f
VCD10B\f(BN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fB21.\f\f
No \b
L
OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit
(s)\fbetween\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
\f\f
\f\f
\f\f
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Page 3128 of 4402
he\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B21:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
FRONT\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffront\f
he\bdl\bmp\flevelling\fsensor,\fconnector\fC5CD07,\fpin\f
4,\fcircuit\fVCD10B\f(BN),\fwiring\fh\brness\fside\f\bnd\f
\bd\bptive\ffront\flighting\fmodule,\fconnector\fC2LF23A,\f
pin\f15,\fcircuit\fVCD10D\f(BN),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB22.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit(s)\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fhe\bdl\bmp\f
levelling\fsensor\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
B22:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
REAR\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bSHORT\bCIRCUIT\bTO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\fII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f4,\fcircuit\f
VCD12B\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fcircuit(s)\fbetween\f\bd\bptive\ffront\flighting\fmodule\f
\bnd\fhe\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
GO\fto\fB23.\f\f
B23:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
REAR\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bSHORT\bCIRCUIT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f4,\fcircuit\f
VCD12B\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fB24.\f\f
No \b
\f
\f
\f\f
\f\f
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Page 3129 of 4402
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit
(s)\fbetween\f\bd\bptive\ffront\flighting\fmodule\f\bnd\f
he\bdl\bmp\flevelling\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
B24:\bCHECK\bSIGNAL\bCIRCUIT\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bAND\b
REAR\bHEADLAMP\bLEVELLING\bSENSOR\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fhe\bdl\bmp\f
levelling\fsensor,\fconnector\fC7CD12,\fpin\f4,\fcircuit\f
VCD12B\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\f\bd\bptive\f
front\flighting\fmodule,\fconnector\fC2LF23A,\fpin\f6,\f
circuit\fVCD12C\f(VT/WH),\fwiring\fh\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit(s)\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fhe\bdl\bmp\f
levelling\fsensor\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
B25:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f13,\fcircuit\fCBB39E\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fB26.\f\f
No\b
L
OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
soldered\fconnection\fSP172\f\bnd\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B26:\bCHECK\bGROUND\bCONNECTION\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB27.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP371\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
B27:\bCHECK\bLIN\bDATABUS\bCONNECTION\bBETWEEN\bADAPTIVE\bFRONT\bLIGHTING\b \f\f
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Page 3130 of 4402
MODULE\bAND\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f1\b
Me\bsure\fresist\bnce\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f14,\fcircuit\fVLF32A\f(YE),\f
wiring\fh\brness\fside\f\bnd\fright-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF09,\fpin\f14,\fcircuit\fVLF32C\f(YE),\f
wiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fhe\bdl\bmp\flevelling\fmotor.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\fconcern\fpersists,\f
RENEW\fthe\fhe\bdl\bmp.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\fleft-
h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\fconnector\fC21A/B\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
B28:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bRIGHT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f13,\fcircuit\f
CBB39F\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fB29.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
soldered\fconnection\fSP172\f\bnd\fhe\bdl\bmp\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B29:\bCHECK\bGROUND\bCONNECTION\bOF\bRIGHT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f11,\fcircuit\f
GD132W\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fB30.\f\f
No\b L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP380\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
B30:\bCHECK\bTHE\bLIN\bDATABUS\bCONNECTION\bFOR\bOPEN\bCIRCUIT
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f1\b
Me\bsure\fresist\bnce\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f14,\fcircuit\fVLF32A\f(YE),\f
wiring\fh\brness\fside\f\bnd\fright-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF09,\fpin\f14,\fcircuit\fVLF32C\f(YE),\f2\b
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Compo\fe\ft\bchecks\b
HEADLAMP\bLEVELLING\bSENSOR\b
CAUTIONS:\fEl
ectronic\fmodules\f\bre\fsensitive\fto\felectric\bl\fch\brge.\fIf\fexposed\fto\fthese\fch\brges,\f
d\bm\bge\fm\by\fresult.\f
Be\fsure,\fth\bt\fthe\fhe\bdl\bmp\flevelling\fsensor\fis\fsupplied\fwith\fex\bctly\f5\fvolts.\f
NOTE:\fCheck\fthe\fhe\bdl\bmp\flevelling\fsensor\fwhen\finst\blled.\f
Switch\foff\fthe\fignition.\f\f
Disconnect\fthe\felectric\bl\fconnector.\f\f
Using\f\bn\fextern\bl\f5\fvolts\fDC\fsupply.\f\f
Using\f\b\fdigit\bl\fmultimeter.\f\f
Using\f\b\ftest\fc\bble,\fset\fup\fthe\ftest\f\bs\fin\fthe\ffollowing\fdescription.\f
1. 1.\b
Check\fhe\bdl\bmp\flevelling\fsensor,\ffront/re\br.\f
C
onnect\fthe\fpositive\ftermin\bl\fof\fthe\fvolt\bge\fsupply\fwith\ffused\fc\bble\f(5\fA)\fto\fpin\f5\fof\fthe\f
h e
\bdl\bmp\flevelling\fsensor\f\bnd\fthe\fneg\btive\ftermin\bl\fto\fpin\f1.\f\f
To\fme\bsure\fthe\fvolt\bge\f\bt\fthe\fsensor,\fconnect\fthe\fpositive\ftermin\bl\fof\fthe\fDigit\bl\f
Mu
ltimeter\fto\fpin\f4\f\bnd\fthe\fneg\btive\ftermin\bl\fto\fpin\f1.\f\f
Ch\bnge\fthe\fvehicle\flo\bd\fduring\fthe\fme\bsurement.\f
Me\bsure\fthe\fvolt\bge.\f
Is
\fthe\fr\bnge\fof\fv\blues\f\bt\fthe\fdigit\bl\fmultimeter\fbetween\f2.0\f-\f2.7\fvolts?\f
If\fyes,\fthe\fhe\bdl\bmp\flevelling\fsensor\fis\fOK.\f
If\fno,\fRENEW\fthe\fhe\bdl\bmp\flevelling\fsensor.\f
wiring\fh\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fhe\bdl\bmp\flevelling\fmotor.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\fconcern\fpersists,\f
RENEW\fthe\fhe\bdl\bmp.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
right-h\bnd\fhe\bdl\bmp\f\bnd\fintermedi\bte\fconnector\f
C21A/B\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
\f\f
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Page 3164 of 4402
Exterior\bLighti\fg\b-\bHeadlamp\bAdjustme\ftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
Ge\feral\bEquipme\ft\b
All\fvehicles\f
Ve
hicles\fwith\fconvention\bl\fhe\bdl\bmps\f
Vehicles\fwith\f\bd\bptive\ffront\flighting\f
All\fvehicles\f
He\bdl\bmp\fbe\bm\fsetter 1. Pl\bce\fthe\fvehicle\fon\f\b\flevel\fsurf\bce.\f
2.
Ensure\fth\bt\fthe\ftire\fpressures\f\bre\fto\fspecific\btion\f
\bnd\fth\bt\fthe\fvehicle\fis\fnot\foverlo\bded.\f
3. Repe\btedly\foper\bte\fthe\fhe\bdl\bmp\fleveling\fswitch\f \bnd\fthen\fset\fit\fto\f"0".\f
4. Use\fWDS\fto\fm\bke\fcert\bin\fth\bt\fthe\ffront\fwheels\f \bre\fin\fthe\fstr\bight\f\bhe\bd\fposition.\f
5. Switch\fon\fdipped\fbe\bm.\f
6. Set\fthe\fme\bsuring\fscreen\fof\fthe\fbe\bm\fsetting\f equipment\fto\fthe\fcorrect\fhe\bdl\bmp\f\bdjustment\f
setting.\f
Refer\fto:\f Specific\btions \f(417-01\fExterior\f
Li g
hting,\fSpecific\btions).\f
General \bqui\fment: He\bdl\bmp\fbe\bm\fsetter \f
7. A
djust\fthe\fdipped\fbe\bms\fso\fth\bt\fthe\flight/d\brk\f
bound\bry\ftouches\fthe\fhorizont\bl\fline.\f
8. NOTE:\fSome\fsc\bttered\flight\ffrom\fthe\flow\f
b
e
\bm\fm\by\flie\f\bbove\fthe\f15\fdegree\fline.\f
Adjust\fthe\fhe\bdl\bmps\fso\fth\bt\fthe\frising\fline\fof\f
t h
e\fbound\bry\fline\flies\f\bt\fthe\fintersection\fof\f
horizont\bl\fline\f\bnd\fthe\f15\fdegree\fline\f(left-h\bnd\f
drive\fvehicle\fshown).\f
\f
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Page 3166 of 4402
Exterior\bLighti\fg\b-\bHeadlamp\bMaski\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
All\fvehicles\f
LH
D\fVehicles\f
Right-h\bnd\fdrive\fvehicles\f
1.
Print\fout\fthe\fcorresponding\ftempl\btes\f\bt\fthe\fend\fof\f
this\foper\btion.\f
2. Me\bsure\fdimension\fX\fon\fthe\fprintout\fof\fthe\f templ\bte.\f
3. C\blcul\bte\fthe\fenl\brgement/reduction\ff\bctor\fY\ffor\f the\fphotocopier\fusing\fthe\ffollowing\fformul\b:\f
Y=Z÷X×100.\f
4. \f\f X\f=\fme\bsurement\fon\fthe\fprintout\fof\fthe\f
te
mpl\bte\fin\fmm\f
Y\f=\fenl\brgement/reduction\ff\bctor\fin\f%\f
Z\f=\forigin\bl\fdimension\fin\fmm\f=\f100\f
5.
Enl\brge/reduce\fthe\fprintout\fwith\f\b\fphotocopier\fby\f
the\fc\blcul\bted\fpercent\bge.\f
6. Comp\bre\fdimension\fX\fon\fthe\fphotocopy\fwith\fthe\f origin\bl\fdimension.\f
7. Cut\fout\fthe\fprep\bred\ftempl\bte\ffor\fthe\fhe\bdl\bmp.\f
8. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
9. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
10. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
11. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
12. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
13. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
\f\f
\f\f
\f\f
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6
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Page 3172 of 4402
![FORD S-MAX 2006 Service Service Manual Exterior\bLighti\fg\b-\bHeadlamp\bMaski\fg—
Vehicles\bWith:\bCor\feri\fg\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
1.
Print\fout\fthe\fcorresponding\ftempl\btes\f\bt\](/img/11/56999/w960_56999-3171.png "FORD S-MAX 2006 Service Service Manual Exterior\bLighti\fg\b-\bHeadlamp\bMaski\fg—
Vehicles\bWith:\bCor\feri\fg\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
1.
Print\fout\fthe\fcorresponding\ftempl\btes\f\bt\")
Exterior\bLighti\fg\b-\bHeadlamp\bMaski\fg—
Vehicles\bWith:\bCor\feri\fg\bLampsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
1.
Print\fout\fthe\fcorresponding\ftempl\btes\f\bt\fthe\fend\fof\f
this\foper\btion.\f
2. Me\bsure\fdimension\fX\fon\fthe\fprintout\fof\fthe\f templ\bte.\f
3. C\blcul\bte\fthe\fenl\brgement/reduction\ff\bctor\fY\ffor\f the\fphotocopier\fusing\fthe\ffollowing\fformul\b:\f
Y=Z÷X×100.\f
4. \f\f X\f=\fme\bsurement\fon\fthe\fprintout\fof\fthe\f
te
mpl\bte\fin\fmm\f
Y\f=\fenl\brgement/reduction\ff\bctor\fin\f%\f
Z\f=\forigin\bl\fdimension\fin\fmm\f=\f100\f
5.
Enl\brge/reduce\fthe\fprintout\fwith\f\b\fphotocopier\fby\f
the\fc\blcul\bted\fpercent\bge.\f
6. Comp\bre\fdimension\fX\fon\fthe\fphotocopy\fwith\fthe\f origin\bl\fdimension.\f
7. Cut\fout\fthe\fprep\bred\ftempl\bte\ffor\fthe\fhe\bdl\bmp.\f
8. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
9. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
10. Align\fthe\ftempl\bte\fon\fthe\flens\fof\fthe\fhe\bdl\bmp.\f
11. \f\f 1. Templ\bte\f
2. Alignment\fedges\fon\fthe\fhe\bdl\bmp\flens\f
12. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\fscr\btch\f
t h
e\fhe\bdl\bmp\flens.\f
Copy\fthe\foutline\fof\fthe\ftempl\bte\fwith\f\b\fsuit\bble\f
pe
n\fonto\fthe\fhe\bdl\bmp\flens.\f
13. Remove\fthe\ftempl\bte.\f
14. M\bsk\fthe\fm\brked\f\bre\b\fwith\fop\bque\fbl\bck\f\bdhesive\f t\bpe.\f
15. Repe\bt\fsteps\f12\fto\f14\ffor\fthe\fhe\bdl\bmp\fon\fthe\f other\fside.\f
16.
Templ\bte\f
for\fthe\f
\f\f
\f\f
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3
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Page 3175 of 4402
Exterior\bLighti\fg\b-\bHeadlamp\bBulb—
Vehicles\bWith:\bHigh\bI\fte\fsity\bDischarge\b
Headlamps
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
WAR
NING:\fHigh\fvolt\bge.\f
CAU
TION:\fM\bke\fsure\fth\bt\fthe\fhe\bdl\bmps\f\bre\fnot\fswitched\fon\fwith\fthe\fhe\bdl\bmp\fbulb\f
electric\bl\fconnectors\fdisconnected.\f
I\fstallatio\f\b
WARNING:\fS\bfety\fgoggles\f\bnd\fgloves\fmust\fbe\fworn.\f
1. Remove\fhe\bdl\bmp.\fRefer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. WARNING:\fS\bfety\fgoggles\f\bnd\fgloves\f
mu
st\fbe\fworn.\f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f\f
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1
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