FORD S-MAX 2006 Service Repair Manual

Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms?\f
Ye\f GO\fto\fCC2 .\f\f
No
R

EPAIR\fcircuits\fVDB06AB\f(GY/OG)\f\bnd\fVDB07H\f
(VT/OG).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
CC2: CHECK THE RCM COMMUNICATION BUS CIRCUIT FOR A SHORT CIRCUIT TO
GROUND
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRCM\f
C2R114-A\fpin\f19,\fcircuit\fVDB06AB\f(GY/OG),\f
h\brness\fside\f\bnd\fground.\f1
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms?\f
Ye\f GO\fto\fCC3 .\f\f
No
R

EPAIR\fcircuit\fVDB06AB\f(GY/OG).\fREPEAT\fthe\f
self-test,\fCLEAR\fthe\fDTCs.\fREACTIVATE\fthe\f
system.\f\f
CC3: CHECK THE RCM COMMUNICATION BUS CIRCUIT FOR A SHORT CIRCUIT TO
BATTERY OR IGNITION
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fRCM\fC2R114-A\f
pin\f20,\fcircuit\fVDB07H\f(VT/OG),\fh\brness\fside\f
\bnd\fground.\f
2
Is\f\bny\fvolt\bge\fpresent?\f
Ye\f REPAIR\fcircuit\fVDB07H\f(VT/OG).\fREPEAT\fthe\f
\f\f
\f\f
\f\f
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self-test,\fCLEAR\fthe\fDTCs.\fREACTIVATE\fthe\f
system.\f\f
No REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
PINPOINT TEST CD : DTC U3000 13: AIR BAG DIAGNOSTIC MONITOR
GROUND CIRCUIT OPEN
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
CD1: CHECK THE RCM GROUND CIRCUIT
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fCHECK\fth\bt\fthe\fPAD\fswitch\fis\fin\fthe\f\bir\fb\bg\flive\fposition\fbefore\fc\brrying\fout\fthis\f
test.\f
De\bctiv\bte\fthe\fSRS.\f\f1
Check\fthe\fRCM\felectric\bl\fconnectors.\f2
Are\fthe\fRCM\felectric\bl\fconnectors\ffully\feng\bged?\f
Ye\f Check\fthe\fRCM\finst\bll\btion.\f\f
REFER\fto:\f Restr\bints\fControl\fModule\f(RCM) \f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-
test,\fCLEAR\fthe\fDTCs.\fREACTIVATE\fthe\fsystem.\fIf\fthe\f
DTC\frem\bins,\fINSTALL\f\b\fnew\fRCM.\f\f
REFER\fto:\f Restr\bints\fControl\fModule\f(RCM) \f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No CONNECT\fthe\fRCM\felectric\bl\fconnectors.\fREPEAT\fthe\fself-test,\fCLEAR\f
the\fDTCs.\fREACTIVATE\fthe\fsystem.\f\f
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Supplemen\bal Re\f\brain\b Sy\f\bem -
Clock\fpring Adju\f\bmen\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
WARNINGS:\f
If
\fthere\fis\f\b\fbre\bk\fbetween\finst\blling\fthe\fclockspring\f\bnd\fsteering\fwheel\frot\btion\f
sensor\f\bssembly\f\bnd\finst\blling\fthe\fsteering\fwheel,\fthe\fcentr\blizing\fof\fthe\fclockspring\f
must\fbe\frepe\bted.\f
If\fthe\fcentr\bliz\btion\fof\fthe\fclockspring\fis\fin\fdoubt,\fthe\fcentr\blizing\fof\fthe\fclockspring\f
must\fbe\frepe\bted.\f
CAUTION:\fThe\fclockspring\f\bnd\fsteering\fwheel\frot\btion\fsensor\f\bssembly\fmust\fnot\fbe\f
rot\bted\fin\f\b\fcouterclockwise\fdirection\fmore\fth\bn\fthe\fspecified\frevolutions.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\fstr\bight\f\bhe\bd\fposition.\f
1. \f\f 1. Turn\fthe\fclockspring\frotor\fin\f\b\fclockwise\fdirection\funtil\f\b\fresist\bnce\fis\ffelt.\f
2. Turn\fthe\fclockspring\fin\f\b\fcounterclockwise\f
direction\f2.5\frevolutions.\f
2. \f\f

Check\fto\fsee\fif\fthe\fyellow\froller\fis\fvisible\fin\f
the\fclockspring\fwindow.\f

Using\f\b\fsuit\bble\fpiece\fof\ft\bpe,\fsecure\fthe\f
cl

ockspring\frotor\fto\fthe\fclockspring\fbody.\f
\f\f
\f\f
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Supplemen\bal Re\f\brain\b Sy\f\bem -
Deployed Air Bag Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
WARNING:\fAfter\fdeployment,\fthe\f\bir\fb\bg\fmodule\fsurf\bce\fm\by\fcont\bin\fdeposits\fof\f
so

dium\fhydroxide,\f\b\fproduct\fof\fthe\fg\bs\fgener\bte\fcombustion,\fth\bt\fis\firrit\bting\fto\fthe\fskin.\f
Use\fprotective\fgloves\fwhen\fh\bndling\f\bny\fdeployed\f\bir\fb\bg\fmodule.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fperson\bl\finjury.\f
1. Remove\fthe\fdeployed\f\bir\fb\bg\fmodule(s).\fFor\f \bddition\bl\finform\btion,\frefer\fto\fthe\frelev\bnt\f
procedure\fin\fthis\fsection.\f
2. Se\bl\fthe\fdeployed\f\bir\fb\bg\fmodule(s)\fin\fthe\f p\bck\bging\ffrom\fthe\fnew\f\bir\fb\bg\fmodule(s)\for\f\b\f
suit\bble\fpolythene\fb\bg,\f\bnd\fthen\fdispose\fof\fin\f
\bccord\bnce\fwith\floc\bl\fcont\bmin\bted\fw\bste\f
regul\btions.\f
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Supplemen\bal Re\f\brain\b Sy\f\bem - Scrapped Vehicle
Air Bag and Safe\by Bel\b Pre\ben\fioner Di\fpo\fal - In-
Vehicle Di\fpo\falS-MAX/G\bl\bxy\f2006.5\f(02/2006
General Procedure\f
Special Tool(\f) Ac\biva\bion
WARNINGS:\f
To\f\bvoid\f\bccident\bl\fdeployment,\fthe\frestr\bints\fcontrol\fmodule\f(RCM)\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\fcommencing\f\bny\f
rep\bir\for\f\bdjustment\fto\fthe\fsupplement\bl\frestr\bint\fsystem\f(SRS),\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\fSRS\f
sensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
To\fminimize\fthe\fpossibility\fof\fprem\bture\fdeployment,\fdo\fnot\fuse\fr\bdio\fkey\fcode\fs\bvers\fwhen\fworking\f
on\fthe\fSRS.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
Before\fdeploying\fthe\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fm\bke\fsure\fth\bt\f\bll\f
personnel\fin\fthe\fvicinity\f\bre\f\bw\bre\fth\bt\f\b\floud\fnoise\f(b\bng)\fis\f\bbout\fto\foccur.\fDo\fnot\flet\f\bnybody\f\bppro\bch\f
closer\fth\bn\f6\fmeters.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
The\f\bir\fb\bg\fmodule\for\fthe\fs\bfety\fbelt\fpretensioner\fshould\fnot\fbe\fh\bndled\fimmedi\btely\ffollowing\f
deployment\f\bs\fthe\f\bir\fb\bg\fmodule\fwill\fbe\fvery\fhot.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
After\fdeployment,\fthe\finfl\btor(s)\fbecomes\finert,\fdirect\fcont\bct\fto\fthe\fskin\for\feyes\fof\f\bny\ffree\f
pyrotechnic\fresidues\fshould\fbe\f\bvoided.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.
Alw\bys\fwe\br\fgloves\f\bnd\fs\bfety\fgl\bsses\fwhen\fh\bndling\fdeployed\f\bir\fb\bg\fmodules\f\bnd\fs\bfety\fbelt\f
pretensioners,\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
If\fthe\f\bir\fb\bg\fmodule\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fresidue\fshould\fcont\bct\fthe\feyes,\fw\bsh\fthe\f
eyes\fwith\fcle\bn\fw\bter\f\bnd\fseek\fmedic\bl\f\bssist\bnce.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\f
injury.\f
If\f\b\fl\brge\f\bmount\fof\f\bir\fb\bg\for\fs\bfety\fbelt\fpretensioner\fpyrotechnic\fresidue\fis\finh\bled,\fseek\fmedic\bl\f
\bssist\bnce.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\fperson\bl\finjury.\f
418-143\f
Ad\bpter\fBox\f(AC)\f
418-S055C\f
Test\f\bnd\fDeployment\fLe\bd,\fAir\fB\bg/Pyrotechnic\fS\bfety\fBelt
\f
1. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
2. Refer\fto:\f Floor\fConsole\f-
\fVIN\fPl\bte\fBody\fStyle\fCode:\fM
Instrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\fInst\bll\btion).
Refer\fto:\fFloor\fConsole\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f
(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fM \f(501-12\fInstrument\fP\bnel\f\bnd\f
Console,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
\f
\f
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4. \f\f1.
12\fvolt\fb\bttery.
Special\bTool(\f):\b
418
S055C
5. \f
6. \f\f
2.
M\bke\fsure\fto\f
\f\f
\f
\f
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be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
7. \f\f2.
M\bke\fsure\fto\f
be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
8. \f\f2.
M\bke\fsure\fto\f
be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
\f
\f
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9. \f\f2.
M\bke\fsure\fto\f
be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
10. \f\f 2.
M\bke\fsure\fto\f
be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
\f
\f
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11. \f\f2.
M\bke\fsure\fto\f
be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
12. \f\f2.
M\bke\fsure\fto\f
be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
\f
\f
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13. \f\f2.
M\bke\fsure\fto\f
be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
14. \f\f
2.
M\bke\fsure\fto\f
be\f\b\fminimum\f
dist\bnce\fof\f6\f
meters\ffrom\f
pyrotechnic\f
components\f
during\f
deployment.\fIf\f
possible\fst\bnd\f
behind\f\b\fw\bll.
\f
\f
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