climate control FORD S-MAX 2006 Service Owner's Guide

Climate\bControl\b\f\bAir\bConditioningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\f\bir\fconditioning\fsystem\fis\fcontrolled\fby\f\bn\fthermost\btic\fexp\bnsion\fv\blve.\fR134\b\f
re

friger\bnt\fis\fused.\f
There\f\bre\fthree\fdifferent\fv\bri\bnts\f\bv\bil\bble:\f

Front\f\bir\fconditioning\fsystem\fwith\fm\bnu\bl\ftemper\bture\fcontrol\f\f

Front\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC)\f\f

Front\f\bnd\fre\br\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(TEATC)\f
Depending\fon\fthe\fengine\fv\bri\bnt,\ftwo\fdifferent\f\bir\fconditioning\fcompressors\f\bre\fused:\f
Visteon\fVS16\fcompressor\fwith\fv\bri\bble\fstroke\ffor\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-
TD

Ci\f(Lynx)\f\bnd\f2.0L\fDur\btorq-TDCi\f(DW)\fengines\f\f

Zexel\fKC88\fcompressor\fwith\fv\bri\bble\fstroke\f\bnd\felectronic\blly\fregul\bted\fcontrol\fv\blve\ffor\f
2.

5L\fDur\btec-ST\f(VI5)\fengines\f
In\forder\fto\fprevent\ficing\fof\fthe\fev\bpor\btor,\fthe\fvehicles\f\bre\fequipped\fwith\f\b\ftemper\bture\f
se
nsor\fon\fthe\fev\bpor\btor.\fThe\fsensor\fme\bsures\fthe\fsurf\bce\ftemper\bture\fof\fthe\fcooling\ffins\f
on\fthe\fev\bpor\btor.\fIf\fthe\fme\bsured\ftemper\bture\fdrops\fbelow\f\b\ftemper\bture\fof\f\bpprox.\f2\f°
C\f
then\fthe\fcompressor\fclutch\fis\fde\bctiv\bted.\fIf\fthe\ftemper\bture\fincre\bses\f\bbove\f+4\f°C\fthe\f
compressor\fis\fswitched\fb\bck\fon\f\bg\bin.\fOn\fsystems\fwith\fm\bnu\bl\ftemper\bture\fcontrol,\fthe\f
sensor\fsign\bl\fis\fsent\fvi\b\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\fCAN\fbus\fto\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM),\fwhich\fthen\fswitches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
On\fsystems\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC\f/\fTEATC)\fthe\fsensor\fsign\bl\fis\ffirst\f
sent\fto\fthe\f\bir\fconditioning\fmodule\f\bnd\fthen\fvi\b\fthe\fCAN\fbus\fto\fthe\fPCM,\fwhich\fthen\f
switches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
Refrigerant\bcircuit\b
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Outlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
\f
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Climate\bControl\b\f\bControl\bComponentsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bmanual\btemperature\bcontrol\b
Th

e\fhe\bting\f\bnd\f\bir\fconditioning\fis\fcontrolled\fby\fthree\frot\bry\fswitches\fon\fvehicles\fequipped\f
with\fm\bnu\bl\ftemper\bture\fcontrol.\fThe\f\bir\fdistribution\ffl\bps\f\bre\f\bctu\bted\fvi\b\fthe\f\bir\f
distribution\ffl\bp/temper\bture\fcontrol\ffl\bp\f\bctu\bting\funit,\fwhich\fis\fconnected\fvi\b\f\b\frod\fto\fthe\f
control\f\bssembly\ffor\fthe\fclim\bte\fcontrol.\fThe\ftemper\bture\fcontrol\ffl\bp\fis\f\blso\f\bctu\bted\fvi\b\f
the\f\bir\fdistribution\ffl\bp/temper\bture\fcontrol\ffl\bp\f\bctu\bting\funit,\fwhich\fis\fconnected\fvi\b\f\b\f
c\bble\fto\fthe\fcontrol\f\bssembly.\f
In\f\bddition,\fthe\foper\bting\fswitch\ffor\frecircul\bted\f\bir\fmode\f\bnd\fthe\fon/off\fswitch\ffor\fthe\f\bir\f
conditioning\f\bre\floc\bted\fon\fthe\fcontrol\f\bssembly.\f
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bautomatic\btemperature\bcontrol\b
Vehicles\fwith\f\butom\btic\ftemper\bture\fcontrol\fh\bve\f\b\fcontrol\f\bssembly\fwith\fthe\f
following\fbutton\foper\bted\ffunctions:\f

Switching\fthe\f\bir\fconditioning\fsystem\fon\f\bnd\foff\f\f

Temper\bture\f\bdjustment\ffor\fthe\fdriver's\fside\f/\ffront\fp\bssenger's\fside\f\f

Switching\fthe\fwindshield\fdefrost\ffunction\fon\f\bnd\foff\f\f

Switching\fthe\felectronic\f\butom\btic\fclim\bte\fcontrol\f\bnd\fthe\fdu\bl\fmode\fon\f\bnd\foff\f\f

Air\fdistribution\f\f

Blower\fcontrol\f\f

Switching\foff\fthe\fdu\bl\f\butom\btic\fclim\bte\fcontrol\f\f

Recircul\bted\f\bir\fcontrol\f
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bDVD\bnavigation\bsystem\bwith\ba\b
t o

uch\bscreen\b \f\f
\f\f
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On\fvehicles\fwith\f\b\fDVD\fn\bvig\btion\fsystem\fwith\f\b\ftouch\fscreen,\fthe\fcontrol\fbuttons\ffor\fthe\f
\butom\btic\ftemper\bture\fcontrol\f(clim\bte\fcontrol)\f\bre\fintegr\bted\fin\fthis\funit.\fIn\f\bddition,\f\bll\f
he\bting\f\bnd\f\bir\fconditioning\ffunctions\fc\bn\fbe\fcontrolled\fvi\b\fthe\ftouch\fscreen.\f
Climate\bcontrol\bmodule\b\f\bvehicles\bwith\bDVD\bnavigation\bsystem\bwith\ba\btouch\bscreen\b
On\fvehicles\fwith\f\b\fDVD\fn\bvig\btion\fsystem\fwith\f\b\ftouch\fscreen,\fthe\fclim\bte\fcontrol\fmodule\f
is\fprovided\f\bs\f\b\fsep\br\bte\fcomponent\funderne\bth\fthe\fDVD\fn\bvig\btion\funit.\fIt\fis\f\bctu\bted\fvi\b\f
control\fbuttons\for\fvi\b\fthe\fn\bvig\btion\ftouch\fscreen.\f
Overview\bof\bthe\bclimate\bcontrol\bhousing\b\f\bvehicles\bwith\bmanual\btemperature\b
control\b
\f\f
Description\b
Air\ffl\bp\f\bctu\btor\f
Air\fdistribution\ffl\bp/temper\bture\fcontrol\ffl\bp\f\bctu\btor\f
Item1
2 \f\f
\f\f
\f
Part\bNumber
-
-
-
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Oper\bting\flever\f-\ftemper\bture\fcontrol\ffl\bp\f
Oper\bting\flever\f-\f\bir\fdistribution\ffl\bp\f-\ffootwell\f
Oper\bting\flever\f-\f\bir\fdistribution\ffl\bp\f-\fcenter\fvents\f/\foutlet\fvents\fon\f
the\fB-pill\brs\f
Oper\bting\flever\f-\f\bir\fdistribution\ffl\bp\f-\fdemister\fnozzle\f
Rod\f-\f\bir\fdistribution\ffl\bp\f
Oper\bting\fc\bble\f-\ftemper\bture\fcontrol\ffl\bp\f
Defrosting\fswitch.\f
Blower\fmotor\fresistor\f
Overview\bof\bthe\bclimate\bcontrol\bhousing\b\f\bvehicles\bwith\bautomatic\btemperature\b
co
ntrol\b
\f\f
Description\b
Air\ffl\bp\f\bctu\btor\f
Actu\btor\f-\fright-h\bnd\ftemper\bture\fcontrol\ffl\bp\f
Air\foutlet\ftemper\bture\fsensors\f-\fcenter\fvents\f
Air\foutlet\ftemper\bture\fsensors\f-\ffootwell\f
Ambient\f\bir\fqu\blity\fsensor\f(if\fequipped)\f
Air\fdistribution\ffl\bp\f\bctu\btor\f
Air\ffl\bp\f\bctu\btor\f-\fdemister/center\fvents/footwell\f
Actu\btor\f-\fleft-h\bnd\ftemper\bture\fcontrol\ffl\bp\f
Defrosting\fswitch.\f
Blower\fcontrol\fmodule\f
Sun\bload\bsensor/interior\btemperature\bsensor\b\f\bvehicles\bwith\bautomatic\b
t e

mperature\bcontrol\b3
4
5
6
7
8
9
1 0
I

tem 1
2
3
4
5
6
7
8
9
10 -
-
-
-
-
-
-
\f
Part\bNumber
-
-
-
-
-
-
-
-
-
-
Стр. 3 из 4
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Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratec\fHE\b
(107kW/145PS)\b\f\bMI4/2.3L\bDuratec\fHE\b
(118kW/160PS)\b\f\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev \b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\f
Dri
ve\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-
\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C

231-B\f/\f6U7J-M1C231-AA) \f
2. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.5L\bDuratec\b(162kW/220PS)\b\f\b
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fbelt.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fCompressor\fBelt
\f(303
05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C

231-B\f/\f6U7J-M1C231-AA) \f
2. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratorq\fTDCi\b
(100kW/136PS)\b\f\bDW\fC/1.8L\bDuratorq\fTDCi\b
(74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\fTDCi\b
(92kW/125PS)\b\f\bLynx/2.0L\bDuratorq\fTDCi\b
(85kW/115PS)\b\f\bDW/2.0L\bDuratorq\fTDCi\b
(103kW/140PS)\b\f\bDW
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Dr\bin\fthe\f\bir\fconditioning\fsystem\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\buxili\bry\fdrive\fbelt.\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05D\fAccessory\f
Dri

ve\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-
\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\fAccessory\f
Dri

ve\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-
\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Lifting\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
4. \f
5. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
\f\f
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Climate\bControl\b\f\bBlower\bMotorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
Vehicles\fwith\fglove\fcomp\brtment\fcooling\f
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
1. \f
2. \f
3. \f4. \f
5. \f
\f
\f\f
\f\f
\f\f
\f\f
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Climate\bControl\b\f\bBlower\bMotor—RHD\bFWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
1. \f
2. \f
3. \f
4. \f
\f
\f\f
\f\f
\f
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Climate\bControl\b\f\bBlower\bMotor\bSwitch—
Vehicles\bWith:\bManual\bTemperature\b
Control
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
In

stallation\b 1. Remove\fthe\fhe\bter/\bir\fconditioning\fcontrol\funit.\f
Re
fer\fto:\f Clim\bte\fControl\fAssembly\f-\fVehicles\f
Wit

h:\fM\bnu\bl\fTemper\bture\fControl \f(412-01\f
Cli

m\bte\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
1. \f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
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