exhaust FORD S-MAX 2006 Service Owner's Guide
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 2350 of 4402
Exhaust\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bFront\bMuffler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
In
stallation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi
pe\fis\fnot\ftwisted.\f
1. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i
pe\fis\fnot\ftwisted.\f3. Torque:\b 4
8\fNm\f
4. Torque:\b 45\fNm
\f
\f\f
\f\f
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Page 2351 of 4402
![FORD S-MAX 2006 Service Owners Guide Exhaust\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bRear\bMuffler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\](/img/11/56999/w960_56999-2350.png "FORD S-MAX 2006 Service Owners Guide Exhaust\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bRear\bMuffler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\")
Exhaust\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bRear\bMuffler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
In
stallation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
1. Torque:\b 45\fNm
\f
\f\f
\f\f
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Page 2352 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bExhaust\bSyste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
C\bt\blytic\fconverter\f
\f\f
Description\b
Exh\bust\fflexible\fpipe\fg\bsket\f
Exh\bust\fh\bnger\finsul\btors\f
C\bt\blytic\fconverter\f\bnd\fexh\bust\fflexible\fpipe\f\bssembly\f
Exh\bust\ftemper\bture\fsensor\f
C\bt\blytic\fconverter\fto\fturboch\brger\fcl\bmp\f
C\bt\blytic\fconverter\fsupport\fbr\bcket\f
Diesel\fP\brticul\bte\fFilter\f(DPF)\f Ite\f
1
2
3
4
5
6
\f
Part\bNu\fber -
-
-
-
-
-
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Page 2355 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
Vehicles\fwith\fdiesel\fp\brticul\bte\ffilter\f
Al
l\fvehicles\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA 1. \f
2. Refer\fto:\fAir\fCle\bner\f(303-12D\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
3. \f
4. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
5. \f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
\f\f
\f\f
\f\f
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Page 2360 of 4402
![FORD S-MAX 2006 Service Owners Guide Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\](/img/11/56999/w960_56999-2359.png "FORD S-MAX 2006 Service Owners Guide Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\")
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\b
Particulate\bFilter\b(DPF)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Gen
eral\bEquip\fent\b
Re\foval\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Ford\fdi\bgnostic\fequipment
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl
exible\fpipe\fis\fnot\fforcibly\fbent.\f
3. \f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l
exible\fpipe\fis\fnot\fforcibly\fbent.\f
Co\bt\fthe\fstuds\fwith\fgre\bse.\f
\f\f
\f\f
\f\f
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Page 2362 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bFront\bMuffler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
All\fvehicles\f
Ve
hicles\fwithout\fdiesel\fp\brticul\bte\ffilter\f
Vehicles\fwith\fdiesel\fp\brticul\bte\ffilter\f
Installation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i
pe\fis\fnot\ftwisted.\f
3. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi
pe\fis\fnot\ftwisted.\f
1. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i
pe\fis\fnot\ftwisted.\f3. Torque:\b 4
8\fNm\f
4. Torque:\b 45\fNm
\f
\f\f
\f\f
\f\f
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Page 2363 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bRear\bMuffler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
All\fvehicles\f
Ve
hicles\fwithout\fdiesel\fp\brticul\bte\ffilter\f
Vehicles\fwith\fdiesel\fp\brticul\bte\ffilter\f
Installation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. \f
3. \f
1. \f\f 3.Torque:\b 45\fNm
\f
\f\f
\f\f
\f\f
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Page 2364 of 4402
![FORD S-MAX 2006 Service Owners Guide Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\](/img/11/56999/w960_56999-2363.png "FORD S-MAX 2006 Service Owners Guide Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\")
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\b
Particulate\bFilter\b(DPF)\bDifferential\b
Pressure\bSensor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 3.Torque:\b 5\fNm
\f
4. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fDifferenti\bl\f
Pressure\fSensor\fLe\brned\fV\blues\fservice\ffunction.
\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
\f\f
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Page 2365 of 4402
![FORD S-MAX 2006 Service Owners Guide Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\](/img/11/56999/w960_56999-2364.png "FORD S-MAX 2006 Service Owners Guide Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\")
Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
1. \f
2. \f
3. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\f J\bcking\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl
exible\fpipe\fis\fnot\fforcibly\fbent.\f
\f\f
\f\f
\f\f
\f\f
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Page 2371 of 4402
Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bDiesel\bParticulate\b
Filter\b(DPF)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Gen
eral\bEquip\fent\b
Re\foval\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Ford\fdi\bgnostic\fequipment
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl
exible\fpipe\fis\fnot\fforcibly\fbent.\f
3. \f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l
exible\fpipe\fis\fnot\fforcibly\fbent.\f
Co\bt\fthe\fstuds\fwith\fgre\bse.\f
M at
erial\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1 C
9107-AA) \f
Tor
\fue\b 48\fNm
\f
\f\f
\f\f
\f\f
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