exhaust FORD S-MAX 2006 Service Owner's Manual

Exhaust\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.3L\bDuratec-HE\b
(118kW/160PS)\b-\bMI4\b-\bRear\bMuffler—2.3L\b
Duratec-HE\b(118kW/160PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2. Step\frequired\f
when\f
repl\bcing\f
both\fre\br\f
mufflers.\f
3. Step\frequired\fwhen\frepl\bcing\f\b\fsingle\fre\br\fmuffler.\f
\f
\f
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Exhaust\bSyste\f\b-\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b-\bMI4\b-\bExhaust\bSyste\f\b-\b
Co\fponent\bLocation
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
He\bted\fl\bmbd\b\fprobe HO2S\f(he\bted\foxygen\fsensor) \f
G\bsket,\fc\bt\blytic\fconverter\f-\fturboch\brger\f
C\bt\blytic\fconverter\fmonitoring\fsensor\f
Exh\bust\fbr\bcket\f
Exh\bust\fflexible\fpipe\f
c\bt\blytic\fconverter\f
Ite\f
1
2
3
4
5
6
\f
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Exhaust\bSyste\f\b-\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b-\bMI4\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12B\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fEcoBoost\fSCTi\f
(149kW/203PS)\f-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Det\bch\fthe\fA-
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
ret\bining\f
clips.\f
4. \f
5. Torque:\b 24\fNm
\f
\f
\f
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bExhaust\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
C\bt\blytic\fconverter\f
Exh\bust\fh\bnger\finsul\btors\f
Exh\bust\fflexible\fpipe\f
He\bted\foxygen\fsensor\f(HO2S)\f
He\bt\fshield\f
Exh\bust\fflexible\fpipe\fto\fturbo\fch\brger\fg\bsket\f
C\bt\blyst\fmonitor\fsensor\f
Ite\f
1
2
3
4
5
6
7
\f
Part\bNu\fber -
-
-
-
-
-
-
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l

exible\fpipe\fis\fnot\fforcibly\fbent.\f
3. \f
4. Torque:\b 47\fNm
\f
5. CAUTION:\fJointing\fcompound\fmust\fnot\f
be

\fused\fforw\brd\fof\fthe\fc\bt\blytic\fconverter.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pipe\fis\fnot\ftwisted.\f Co\bt\fthe\fstuds\fwith\fgre\bse.\f
Mat

er\fal:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1 C

9107-AA) \f
To r

que:\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bFront\bMufflerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
In

stallation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi

pe\fis\fnot\ftwisted.\f
1. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i

pe\fis\fnot\ftwisted.\f3. Torque:\b 4
8\fNm\f
4. Torque:\b 45\fNm
\f
\f\f
\f\f
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bRear\bMufflerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
In

stallation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. \f
3. \f
1. \f\f 4.Torque:\b 54\fNm
\f
5. Torque:\b 45\fNm
\f
2. \f\f 3.Torque:\b 54\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bExhaust\bFlexible\bPipeS-MAX/G\bl\bxy\f2006.5\f(02/2006
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA1. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
ret\bining\f
clips.
2. \f
3. \f
4. \f
\f
\f
\f\f
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Exhaust\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bExhaust\b
Syste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Exh\bust\fh\bnger\finsul\btors\f
C\bt\blytic\fconverter\f\bnd\fexh\bust\fflexible\fpipe\f\bssembly\f
C\bt\blytic\fconverter\fsupport\fbr\bcket\f
Ite\f
1
2
3
\f
Part\bNu\fber -
-
-
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Exhaust\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. \f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l

exible\fpipe\fis\fnot\fforcibly\fbent.\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl

exible\fpipe\fis\fnot\ftwisted.\f
\f\f
\f\f
\f\f
\f\f
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