FORD S-MAX 2006 Service Repair Manual

\f\fDescription
Protect\ffrom\fmoisture\f
Store\fin\f\b\ffrost-free\fenvironment\f
Store\fin\f\b\fcool\fpl\bce\f
Close\fthe\fcont\biner\f
Other\f
\f\f
Description
Stir\fby\fh\bnd\f\f
Stir\fusing\f\b\fmixing\fm\bchine\f
Polish\f
Roll\f
\ftem
1
2
3
4
\ftem 1
2
3
4 \f\f
Part Number
-
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Part Number-
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Paint - \beneral \fnformation - Health and
Safety PrecautionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral instructions for the paint shop and handling paint materials
H\b

z\brdous\f\bre\bs\fin\frep\bir\fp\bint\fshops:\f\f

D\bnger\ffrom\ffires,\fexplosions\f\bnd\fhot\fsurf\bces.\f\f

D\bngers\fto\fhe\blth\f\bnd\fs\bfety\ffrom\fthe\feffects\fof\fh\brmful\fsubst\bnces\fbec\buse\fof\ftheir\f
\bbs

orption\fthrough\fthe\fskin\f\bnd/or\finh\bl\btion.\f\f

D\bngers\fc\bused\fby\felectricity,\fcompressed\f\bir,\fpower\ftools\f\bnd\fnoise.\f\f
WARNING:\fDuring\fp\binting\fwork\fthere\fis\f\bn\fincre\bsed\fd\bnger\fof\ffire\for\fexplosion.\f
Pre

vent\f\bny\fsp\brks\fbeing\fcre\bted.\fFire,\fn\bked\flights\f\bnd\fsmoking\f\bre\fforbidden.\f\f
Me\bsures:\f

We\br\fprotective\ffootwe\br\fm\bde\ffrom\f\bnti-st\btic\fm\bteri\bl.\f\f

Only\fuse\ftools\fm\bde\fof\fwood,\fbr\bss\for\fcopper\fto\fcle\bn\fst\bnds\f\bnd\fextr\bction\fducts.\fDo\f
no

t\fuse\ftools\fm\bde\fof\fsteel.\f
Only\ffill\for\fdec\bnt\fp\bint\fm\bteri\bls\fin\f\b\fspeci\blly\fm\brked\f\bre\b.\f\f
A s

\fwell\f\bs\fthese\fgener\bl\finstructions\fon\fthe\fd\bngers\fin\frep\bir\fp\bint\fshops,\f\bll\fn\btion\bl\f\bnd\f
intern\btion\bl\fregul\btions\fmust\fbe\fobserved:\f

He\blth\f\bnd\fS\bfety\f\bt\fWork\fAct\f\f

Ordin\bnce\fon\fH\bz\brdous\fSubst\bnces\f\f

Technic\bl\fRules\ffor\fH\bz\brdous\fSubst\bnces\f\f

Regul\btions\ffor\fthe\fPrevention\fof\fIndustri\bl\fAccidents\f\f

EU\fDirective\fon\fH\bz\brdous\fSubst\bnces,\f98/24/EU\f\f

EU\fDirective\fon\fNoise,\f2003/10/EU\f\f

EU\fDirective\fon\fVol\btile\fOrg\bnic\fCompounds\f(VOC),\f1999/13/EU,\f2001/81/EU,\f
20

04/42/EU\f\f

S\bfety\finstructions\fof\fequipment\f\bnd\ftool\fm\bnuf\bcturers\f
Personal protection
Be
sides\fthe\fbody\f\bnd\flimbs,\fsever\bl\forg\bns\fvit\bl\fto\flife\f\bre\fin\fvery\fp\brticul\br\fd\bnger.\f
Bec\buse\fd\bm\bge\fis\fmostly\firrep\br\bble,\fspeci\bl\f\bttention\f\bnd\fcomprehensive\fprotection\f\bre\f
necess\bry.\f
WARNING:\fSolvents\fc\buse\fd\bm\bge\fto\fthe\fhe\blth\fthrough\f i
nh\bl\btion.\fSpl\bshes\fin\fthe\f
eyes\for\fon\fthe\fskin\fc\bn\fc\buse\fbodily\fh\brm.\fWhen\fworking\fwith\fsolvents,\f\blw\bys\fuse\f
suit\bble\fme\bns\fof\fprotection.\f
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\f\fDescription
Protective\fhood\fwith\ffresh\f\bir\fsupply\f
Protective\fclothing\f
Protective\fgloves\f
Protective\ffootwe\br\f
Breathing protection
During\fp\binting\fwork\f\bnd\fin\fthe\fprep\br\btions\ffor\fp\binting,\fg\bses,\fv\bpors,\fmists\for\fdusts\fc\bn\f
\bp
pe\br\fin\fd\bngerous\fconcentr\btions\fin\fthe\f\bre\bs\fwhere\ffellow\femployees\fbre\bth.\f\f
For\fshort\fperiods\fof\fwork\for\fminim\bl\fconcentr\btions\fof\fh\bz\brdous\fsubst\bnces,\fbre\bthing\f
protection\fdevices\fwith\f\b\fcombin\btion\ffilter\f\bre\fsuit\bble\f\bs\fbre\bthing\fprotection\fequipment.\f
\f\f
Description
Activ\bted\fch\brco\bl\ffilter\f
Co\brse\ffilter\f
For\fhigher\fconcentr\btions\fof\fh\brmful\fsubst\bnces,\fbre\bthing\fprotection\fdevices\fwhich\f\bre\f
in
dependent\fof\fthe\floc\bl\f\btmosphere\f\bre\fsuit\bble.\f\f
In\fthese\ftypes\fof\fisol\btion\fsystems,\f\b\fcompressed\f\bir\fhose\fc\brries\fn\btur\bl\f\bir\ffrom\fthe\f
compressor\fline\finto\fthe\fprotective\fm\bsk.\fDuring\fsupply,\fthe\f\bir\fundergoes\fpressure\f
reduction,\fw\bter\fremov\bl,\ffine\ffiltr\btion\f\bnd\fusu\blly\fw\brming\fto\fn\btur\bl\fbre\bth\ftemper\bture.\f
\ftem 1
2
3
4
\ftem 1
2
\f
Part Number -
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Part Number-
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WARNING:\fV\bpor\for\fspr\by\fmist\fcont\bining\fisocy\bn\bte\f\bs\f\b\fp\bint\fb\bse\for\fh\brdener\f
c\bn\fc\buse\ftoxic\frespir\btory\fdise\bse\f(conditions\fsimil\br\fto\f\bsthm\b)\fle\bding\fto\fperm\bnent\f
d\bm\bge,\feven\fwhen\finh\bled\fin\fthe\flowest\fconcentr\btions.\f
Filter\fm\bsks\fwith\fw\bdding,\fsponge\for\fcolloid\ffilters\f\b
nd\f\blso\fp\bper\fm\bsks\f\bre\f\bll\funsuit\bble\f
for\fworking\fwith\fco\bting\fm\bteri\bls\fbec\buse\fthey\fdo\fnot\fstop\fsolvent\fv\bpors.\f\f
The\finstructions\ffor\fuse\fprovided\fby\fthe\fm\bnuf\bcturer\fmust\fbe\fobserved\fwhen\fworking\fwith\f
bre\bthing\fprotection\fequipment.\f\f
Skin protection
Spr\by\fp\binters\fwho\f\bre\fsubject\fto\fconsider\bble\fexposure\fto\fco\bting\fm\bteri\bls\fmust\fwe\br\f
su
it\bble\fprotective\fwork\fclothing\f(fl\bme-proof\f\bnd\f\bnti-st\btic).\f
NOTE:\fAlso,\fwhen\fworking\fwith\fw\bter\fb\bsed\fm\bteri\bls,\f c
omprehensive\fskin\fprotection\f
must\fbe\fworn,\fbec\buse\fthese\fm\bteri\bls\f\bre\fvery\fe\bsily\f\bbsorbed\fthrough\fthe\fskin.\f
The\fprotective\fclothing\fmust\fbe\fch\bnged\f\bt\fthe\fproper\f
interv\bls.\fItems\fof\fclothing\fwhich\f
\bre\fcont\bmin\bted\fwith\fco\bting\fm\bteri\bls\fc\bn\fe\bsily\fc\btch\ffire.\f\f
When\fselecting\fprotective\fclothing,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fcloth\fcont\bining\f\b\f
high\fproportion\fof\fe\bsily\fmelted\fpl\bstic\fthre\bd\fconsider\bbly\fincre\bses\fthe\fdegree\fof\fburns\f
injury\f(melted\fpl\bstic\fon\fthe\fskin!).\fThis\fmust\f\blso\fbe\ft\bken\finto\f\bccount\fin\fthe\fchoice\fof\f
underwe\br.\f\f
For\f\bre\bs\fof\fskin\fwhich\f\bre\fnot\fcovered\fby\fprotective\fclothing,\fsuit\bble\fskin\fprotection,\fskin\f
cle\bning\f\bnd\fskin\fc\bre\f\bgents\fmust\fbe\fused.\f
Eye protection
Working\fwith\fport\bble\fh\bnd\fs\bnding\fm\bchines\fon\fwhich\fthe\ftools\fmove\fungu\brded,\f\bt\f
sp
eed\f\bnd\fwith\fpower\fis\ffund\bment\blly\fd\bngerous.\f
Goggles\fmust\fbe\fworn\fnot\fonly\fwhen\fs\bnding,\fbut\f\blso\fwhen\fworking\fwith\fp\bints\f\bnd\ftheir\f
\bdditives.\fThese\fcont\bin\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fthe\feyes.\fD\bm\bge\fr\bnging\ffrom\f
irrit\btion\fof\fthe\fcorne\b\fto\fincur\bble\fillnesses\f\bre\fpossible.\f
The\fprotective\fgoggles\fmust\fbe\finert\ftow\brd\fspl\bshes\fof\fsolvent,\f\bnd\ffully\fenclose\fthe\f\bre\bs\f
\bt\fthe\fside\fof\fthe\feyes\fon\fboth\fsides.\fThe\fbest\fprotection\fduring\fspr\by\fp\binting\fis\foffered\fby\f
full\fm\bsk\frespir\btors\for\fhelmet\frespir\btors\fwith\f\b\fbuilt-in\fvisor.\f
Ear protection
Noise\fdisturb\bnce\fin\frep\bir\fp\bint\fshops\fc\bused\fby\fv\brious\fsources\fis\fp\brticul\brly\fhigh.\f
S\b
nding\f\bnd\fcompressed\f\bir\fm\bchines,\fp\bint\fc\bbin\fextr\bctor\ff\bns\f(compressors)\f\bnd\f
extr\bctor\fducts\fin\fthe\fwork\frooms\f\bre\fthe\fc\buses\fof\fthe\fhigh\flevels\fof\fnoise.\f\f
WARNING:\fAvoid\fd\bm\bge\fto\fyour\fhe\bring!\fWe\br\fe\br\fprotec
tion.\f
Suit\bble\fe\br\fprotection\fis\foffered\fby\fe\br\fplugs\for\fe\br
\fdefenders.\f\f
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Paint - \beneral \fnformation -
Environmental RegulationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Waste disposal in the repair paint shop
Mo

re\fth\bn\fever\fbefore,\fsince\fthe\fintroduction\fof\fEU\fdirectives,\frigorous\f\bttention\fis\fp\bid\fto\f
the\f\bvoid\bnce\fof\fw\bste\fm\bteri\bls\f\bnd\fto\frecycling\fin\frep\bir\fp\bint\fshops.\fIn\fthis\frespect,\f
rep\bir\fp\bint\fshops\fmust\ft\bke\finto\f\bccount\f\bnd\fcomply\fwith\fthe\ffollowing\frequirements:\f\f

Sep\br\bte\fw\bste\f\bccording\fto\fits\frecycling\f\bnd\fdispos\bl\fmethods.\f\f

Produce\fevidence\ffor\fthe\fcorrect\ftr\bnsport\f\bnd\fdispos\bl\fof\fw\bste.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\fpl\bnt\fmust\fcomply\fwith\fthe\frequirements\fof\fthe\f
W\b s

te\fAvoid\bnce\f\bnd\fM\bn\bgement\fAct:\fThe\f\bvoid\bnce\f\bnd\frecycling\fof\fw\bste\fmust\f
\blw\bys\ft\bke\fpriority.\f
However,\fdespite\f\bll\fme\bsures\fwhich\fm\by\fbe\ft\bken,\fw\bst
e\fc\bnnot\fbe\fcompletely\f\bvoided.\f
NOTE:\fW\bste\fwhich\fis\fnot\f\bllowed\fin\fhousehold\frubbish,
\f\bnd\fwhich\fc\bn\fno\flonger\fbe\f
utilized,\fmust\fbe\fdisposed\fof\f\bs\fspeci\bl\fw\bste.\f\f
P\bint\fresidues\fcont\bining\fsolvent,\f\bpplic\btion\fresidue
s,\fs\bnding\fdust,\fw\bste\fcont\bining\f
peroxides,\fsolvents,\fsoiled\fcle\bning\fcloths\f\bnd\fp\bint\fslurry\f\bll\fcount\f\bs\fspeci\bl\fw\bste.\fE\bch\f
of\fthese\fmust\fbe\fcollected\fin\f\b\fsep\br\bte,\fse\bled\f\bnd\fsuit\bbly\fl\bbeled\fmet\bl\fcont\biner\f\bnd\f
properly\fdisposed\fof\fusing\f\b\fspeci\blist\fcomp\bny.\f
C\breful\fsep\br\btion\f\bllows\fsome\fw\bste\fto\fbe\fusefully\fre-used.\f

Empty\fmet\bl\fcont\biners\fc\bn\fbe\fsent\ffor\fscr\bp\finste\bd\fof\fbeing\fdisposed\fof\f\bs\fw\bste.\f\f

Cont\bmin\bted\fcle\bning\fthinners\fc\bn\fbe\fsep\br\bted\fby\fdistill\btion.\f\f

P\bcking\fm\bteri\bl\f\bnd\fm\bsking\fp\bper\fc\bn\fbe\f\bdded\fto\fthe\frecycled\fp\bper\fcollection.\f
Residues\fwhich\fc\bnnot\fbe\fused\fmust\fbe\fcorrectly\fdisposed\fof.\f
Al
l\frem\bining\fw\bste\fmust\fbe\ftre\bted\f\bs\fcommerci\bl\fw\bste\f\bnd\fdisposed\fof\f\bccording\fto\fthe\f
loc\bl\fregul\btions.\f\f
The new VOC (Volatile Organic Compounds) solvent regulation
Keeping\fthe\f\bir\fcle\bn\fprotects\fthe\fenvironment\f\bnd\fthe\fpopul\btion\ffrom\fthe\fhe\bth-
d\bm\bging\feffects\fof\f\bir\fpollut\bnts.\f\f
In\fcert\bin\f\btmospheric\fconditions,\fvol\btile\forg\bnic\fcompounds\fcontribute\fto\fsummer\fsmog.\f
NOTE:\fFor\fcomprehensive\finform\btion,\fple\bse\frefer\fto\f t
he\fEurope\bn\fVOC\fDirective,\f
1999/13/EU.\fFurthermore,\fthe\feffective\fn\btion\bl\fregul\btions\fmust\fbe\fcomplied\fwith.\f
The\fEurope\bn\fVOC\f(Vol\btile\fOrg\bnic\fCompounds)\fDirective\fh\bs\fcontrolled\fthe\flimits\ffor\fsuch\f
compounds\fsince\fAugust\f2001.\fIt\f\bpplies\fto\fproduction\fco\bting\fcomp\bnies\f\bnd\fthose\fwhich\f
undert\bke\frep\bir\fp\binting\fof\fpriv\bte\f\bnd\fcommerci\bl\fvehicles.\f
Not\fle\bst\fbec\buse\fof\fthe\fVOC\flegisl\btion,\fmodern,\flow\fsolvent\f\bnd\fsolvent-
free\fl\bcquers\f\bnd\f
p\bints\f\bre\ffinding\fgre\btly\fincre\bsed\fdistribution\f\bcross\findustry\f\bnd\fthe\ftr\bde.\fUp\fto\fthe\f
ye\br\f2007,\femissions\ffrom\fp\binting\fwork\fwill\fdrop\fby\f\bt\fle\bst\f40%.\f\f
At\fthe\fs\bme\ftime,\fthe\fp\bint\fm\bnuf\bcturers\fgu\br\bntee\ffor\fex\bmple\fth\bt\fthey\fwill\fproduce\f\b\f
re\bdy-to-spr\by\fproduct\fconsisting\fof\fb\bse\fp\bint\f+\fh\brdener\f+\fthinners,\fwith\f\b\fpermitted\f
VOC\flevel.\f\f
A\fcomp\bny\fin\fbusiness\ftod\by\fc\bn\fconform\fwith\fthe\fstipul\bted\frequirements\fby\fintroducing\f
w\bter-b\bsed\fp\bints\f\bnd\fusing\fthe\fother\fnecess\bry\fproducts\ffrom\fthe\frelev\bnt\fp\bint\f
m\bnuf\bcturers.\f
For\fmore\fdet\biled\finform\btion,\fple\bse\frefer\fto\fthe\fEU\fVOC\fDirective.\f
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Paint - \beneral \fnformation - Factory
Paint ApplicationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral fundamentals of paint technology
P\bi

nt\fis\f\b\fpigment-cont\bining\fliquid\fwhich\fundergoes\fchemic\bl\f\bnd/or\fphysic\bl\fprocesses\f
\bfter\fit\fh\bs\fbeen\f\bpplied\fto\f\b\fsurf\bce,\fso\fch\bnging\finto\f\b\fsolid\ffilm\fcovering.\f
Rep\bir\fp\bint\fconsists\fof\fbinder,\fpigments,\ffiller\f\bnd\fsolvent.\f
NOTE:\fOrg\bnic\fsolvent\fis\fbeing\frepl\bced\fby\fsolvent\fb\bs
ed\fon\fw\bter.\f
Constituents\fof\fp\bint\f

Binder\f
Mo

stly\fsemi-fluid\fresins\fwhich\fbind\ftogether\fthe\fother\fcomponents\fof\fthe\fp\bint\fwhen\fit\f
dries.\f
M\bkes\fthe\fp\bint\fdur\bble.\f
Ensures\fgood\fsurf\bce\fcover\bge.\f

Pigments\f
Fi
ne,\fcolored\fpowders,\fwhich\fgive\fcolor\fto\fthe\fp\bint.\f
Cover\fthe\fcomponents\fbelow\f(covering\fpower).\f

Additives\f
Ad
ditives\fgive\fthe\fp\bint\fspeci\bl\fproperties.\f
e.g.\fflow\fimprover,\fsoftener,\fdrying\f\bcceler\btor,\fthickener.\f

Solvent\f
Th
ins\fthe\fp\bint\f\bnd\f\bllows\fit\fto\fflow\fmore\ffreely.\f
Ev\bpor\btes\fduring\fdrying.\f
Painting process and corrosion protection.
In
\fproduction,\fp\binting\fconsists\fof\findividu\bl\fsteps\fwhich\f\bre\foptim\blly\fm\btched\fto\fe\bch\f
other.\f
Bodywork\fconsists\f\blmost\fentirely\fof\fsteel\fp\bnels\fwhich\fh\bve\fbeen\fpre-co\bted\fwith\fzinc.\f
The\fzinc\fl\byer\fis\fbetween\f5-10\fµm\fthick\f\bnd\f\bcts\f\bs\fthe\ffirst\fcorrosion\fprotection\fl\byer\fof\f
the\fsteel\fp\bnel.\f\f
Production\fsequence:\f

Cle\bn\f\bnd\fde-gre\bse\f
In

\fthe\ffirst\fstep,\fthe\fb\bre\fbodywork\fis\finiti\blly\fdipped\fin\f\b\fcle\bning\fb\bth\f\bnd\fcle\bned\f
with\f\b\fdegre\bsing\fsolution.\f\f

Phosph\btising\f
Th
e\fcle\bned\fbodywork\fis\fdipped\fin\f\b\fb\bth\fcont\bining\fv\brious\fphosph\bte\fs\blt\fsolutions.\f
This\fcre\btes\f\b\fcryst\blline\fmet\bl-phosph\bte\fl\byer\fwhich\foffers\fthe\foptim\bl\fprep\bred\f
surf\bce\f\bnd\f\blso\fcorrosion\fprotection.\f\f

CDP\fb\bse\f
Th
e\fc\bt\bphoretic\fdip\fp\bint\f(CDP)\fb\bse\f\bcts\f\bs\f\b\ffurther\fcorrosion\fprotection\fl\byer.\f
In\fthis\fprocess\fthe\fbodywork\fis\fcompletely\fimmersed\fin\f\b\fb\bth\fconsisting\fof\f\b\fp\bint\f
\bnd\felectrolyte\fsolution.\f\f
By\f\bpplic\btion\fof\f\bn\felectric\fvolt\bge,\f\bn\felectric\ffield\fis\fcre\bted.\f
Positively\fch\brged\fp\bint\fp\brticles\fsettle\fon\fthe\fneg\btively\fch\brged\fbodywork\f\bnd\fform\f\b\f
protective\fl\byer\fup\fto\f20\fµm\fthick.\f\f Next\fthe\fbodywork\fis\fpl\bced\fin\f\b\fdryer,\fwhere\fthe\fCDP\fb\bse\fis\fh\brdened\f\bt\f180°C.\f\f

Se\bling,\fstone-chip\fprotection\f
Ed

ges,\fse\bms\f\bnd\fbut\fjoints\f\bre\fse\bler\fwith\f\b\fse\bling\fcompound.\f
Vulner\bble\f\bre\bs\f\bre\fco\bted\fwith\fstone-chip\fprotection.\f

Filler\f
Fi

ller\fprotects\fthe\fbody\fp\bnels\ffrom\fstone\fimp\bcts.\fFurthermore,\f\bny\funevenness\fof\f
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the\fmet\bl\fsurf\bce\fis\ffl\bttened\fout,\fin\forder\fto\fcre\bte\fthe\fmost\fhomogenous\f\bnd\ff\bult-free\f
undersurf\bce\fpossible.\fOnce\fthe\ffiller\fis\fdry,\fit\fserves\f\bs\fthe\fb\bse\fon\fwhich\fp\bint\fis\f\bpplied.\f

Top\fco\bt\f
Th
e\ftop\fco\bt\fis\f\bpplied\f\bs\f\b\fsingle\fl\byer\for\ftwo\fl\byers\fof\fp\bint.\f\f
When\fworking\fwith\ftwo\fl\byer\fp\bint,\fin\fthe\ffirst\fjob\fstep\fthe\finiti\bl\fcolored\fb\bse\fp\bint\fis\f
\bpplied.\fIn\fthe\fsecond\fjob\fstep,\f\b\fcle\br\fl\bcquer\fis\f\bpplied,\fgiving\fthe\fb\bse\fp\bint\fshine\f\bnd\f
h\brdness.\f
The structure of an original paint finish
Du
ring\fconstruction\fof\fthe\forigin\bl\fp\bint,\f\b\ftot\bl\fsurf\bce\fthickness\fof\fbetween\f120\f\bnd\f130\f
µm\fis\f\bchieved.\fThe\fthicknesses\fof\fthe\fl\byers\fm\by\fv\bry\fhowever,\fbec\buse\fthey\f\bre\fgre\bter\f
for\fhorizont\bl\fsurf\bces\fth\bn\fvertic\bl\fones.\f
P\bint\fl\byers\f
\f\f
Description
Steel\fp\bnel\f
Phosph\bte\fl\byer\f2.9\fg/m²,\fcorresponding\fto\f2\fµm.\f
C\bthodic\fdip\fp\bint\f30-35\fµm\f
Filler\f30-35\fµm\f
B\bse\fp\bint\f15-20\fµm\f
Cle\br\fv\brnish\f55\fµm\f
Colored fillers applied in production
Filler\fwhich\fgives\fcolor\fis\fused\fin\fproduction.\fIts\fuse\fm\bkes\fthe\fb\bse\fp\bint\f\bnd\fcle\br\fv\brnish\f
unnecess\bry\fon\fcert\bin\fvehicle\finterior\fsurf\bces\f(engine,\fdoors).\f
Not\fevery\fexterior\fp\bint\fh\bs\fits\fown\fm\btching\ffiller.\fIt\fis\fmore\fth\bt\fthe\ftones\fof\fthe\ffiller\f\bre\f
color\fcomp\btible,\fi.e.\fthey\fh\bve\fsimil\br\fintensity\fto\fthe\ftop\fco\bt.\f\f
During\frep\bir\fp\binting\fthe\ffiller\fcolor\ftones\fmust\fbe\fused\f\bccording\fto\fthe\fm\bnuf\bcturer's\f
instructions.\f -
-
-
\f t

em
1
2
3
4
5
6
\f
Part Number -
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468092&gui...procarmanuals.com
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Paint - \beneral \fnformation - Paintwork
Defects and DamageS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Diagnosis and Damage Assessment
P\bi

nt\fconcerns,\freg\brdless\fof\ftheir\fc\buses,\f\bre\fp\brt\fof\fthe\feveryd\by\fwork\fin\fthe\fp\bint\fshop.\f
Correct\fd\bm\bge\f\bssessment\f\bnd\fdetermin\btion\fof\fthe\fc\buse\f\bre\fpreconditions\ffor\f\b\f
profession\bl\fresolution\fof\f\b\fp\bint\fconcern.\f
P\bint\fconcerns\fc\bn\fstill\foccur\fthrough\f\b\fv\briety\fof\fc\buses,\fdespite\fimproved\fp\bint\fm\bteri\bls\f
\bnd\fnew\fspr\by\fmethods.\f\f
NOTE:\fA\ffirst\f\bppr\bis\bl\fof\fthe\fp\bint\fd\bm\bge\fshould\fbe \f
done\fbefore\fcle\bning.\fExtern\bl\f
f\bctors\fsuch\f\bs\frust,\fdroppings,\fincorrect\for\finsufficient\fp\bint\fc\bre\fc\bn\fthen\fbe\fmore\f
e\bsily\fdetected.\f
Di\bgnosis\fis\fbest\fdone\fin\fd\bylight\fbut\fnot\fin\fdirect\fs
unlight.\fEx\bct\fev\blu\btion\fc\bn\f\blso\fbe\f
done\funder\f\brtifici\bl\flight\ffrom\fspeci\bl\fluminescent\fl\bmps.\f
Paint damage guide
The\fmost\fimport\bnt\fp\bint\fd\bm\bge\fconcerns\fwhich\fm\bke\f\b\fp\bint\frep\bir\fnecess\bry\f\bre:\f
\f

D\bm\bge\ffrom\fbiologic\bl\fp\bint\fcont\bmin\btion\fsuch\f\bs\fbird\for\finsect\fdroppings,\ftree\fresin\f
\bnd
\f\bphids.\f\f

Chemic\bl\fp\bint\fd\bm\bge\fc\bused\fby\findustri\bl\fcont\bmin\bnts\fsuch\f\bs\fsmoke,\ffuel,\f\bcids,\f
oi

ls.\f\f

Mech\bnic\bl\fd\bm\bge\fc\bused\fby\fstone\fimp\bct\fduring\foper\btion,\fscr\btches\fin\fthe\fc\br\fw\bsh\f
\bnd

\fp\brking.\f\f

D\bm\bge\fc\bused\fby\ff\bults\fin\ftre\btment.\fApplic\btion\fdefects\fsuch\f\bs\fp\bint\fruns\for\for\bnge\f
pe

el.\f\f

Dirt\finclusions\fin\fthe\fp\bint\fl\byer,\fe.g.\fc\bused\fby\fdust\fin\ftop\fco\bt\for\ftextile\flint.\f\f

D\bm\bge\fdue\fto\fcorrosion.\f
Before\frep\bir\fof\fsuch\fp\bint\fconcerns,\fex\bct\fdi\bgnosis\fmust\fbe\fperformed\fto\fdetermine\fthe\f
c \b

use\fex\bctly.\fOn\fthe\fspot\fdi\bgnoses\fusing\fsimple\f\bids\f\bnd\fprocesses\f\bre\foften\fenough.\f
Di\bgnosis\fwithout\fdisturbing\fthe\fp\bint\fis\fdone\fby:\f\f

Optic\bl\finspection\fwithout\fvisu\bl\f\bids,\funder\fsuit\bble\flight\fconditions\ffrom\f\b\fsuit\bble\f
\bng

le\f\bnd\fcorrect\fdist\bnce.\f\f

Optic\bl\finspection\fwith\fthe\fhelp\fof\f\b\fm\bgnifying\fgl\bss.\f\f

pH\fp\bper.\f\f

Me\bsurement\fof\fthe\fthickness\fusing\fFE\f/\fNFE\fco\bting\fthickness\fmeters\ffor\fferrous\f(FE)\f
\bnd

\fnon-ferrous\fmet\bls\f\bnd\fnon-m\bgnetic\fsteel\f(NFE)\f-\fm\bgnetic\fprocess\fon\fsteel\f
p\bnels,\feddy\fcurrent\fprocess\fon\fnon-met\bls.\f\f
A\ftest\fmethod\fwhere\fthe\ftr\bces\fof\ftesting\fc\bn\fbe\fe\bsily\fremoved\f\bg\bin\fis\fthe\ffinger\fn\bil\f
te
st.\fWith\fsuit\bble\fexperience\fthe\fexisting\fh\brdness\fof\fthe\fp\bint\fc\bn\fbe\fdetermined.\f
Test\fmethods\fwhere\fthe\fp\bint\fis\fp\brti\blly\fdestroyed\f\bre:\f\f

Pencil\fh\brdness\ftest.\f\f

Adhesion\ftest\fusing\f\bdhesive\ft\bpe.\f\f

L\bttice\fcut\ftest\fprocess\fto\fcheck\fthe\fstrength\fof\f\bdhesion.\f
Under\fcert\bin\fcircumst\bnces\fthese\ftest\fmethods\f\bre\fnot\fenough\ffor\f\b\fcert\bin\fdi\bgnosis.\fIn\f
t h

is\fc\bse,\fp\bint\fdi\bgnosis\funder\fl\bbor\btory\fconditions\fmust\fbe\fperformed.\f
Measuring and testing equipment for painted surfaces
Стр. 1 из 20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
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Co\bting\fthickness\fme\bsuring\fdevices\f\f
M\bgnifying\fgl\bss\f
pH\fp\bper\f(together\fwith\fw\bter)\f
Suit\bble\fphotogr\bphic\fequipment\fwith\fm\bcro\flens\f
Shine\fme\bsuring\fequipment\f
Paint damage caused by environmental factors
Bee\fdroppings\f\f

Bird\fdroppings\f\f

Insects\f\f

Tree\fresin\f\bnd\fs\bp\f\f

Aphid\fsecretions\f\f

T\br\fspots\f\f

Cement,\fpl\bster\f\bnd\fsl\bked\flime\f\f

Rust\ffilm/deposits\ffrom\findustri\bl\ff\bllout\f\f

B\bttery\f\bcid\f\f

Br\bke\ffluid\f
\fn all the cases of paint damage described below, if the damage is irreversible a
n e

w paint finish must be applied. \f
Paint damage cause by bee droppings
Bee\fdroppings\fc\bn\fbe\frecognized\fon\f\b\fp\bint\fsurf\bce\fthrough\fits\fyellow\for\fbrown\fcolor\f\bnd\f
s\b
us\bge\for\fdrop-like\fsh\bpe\fwith\f\b\fdi\bmeter\fof\f3-4\fmm.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

In\fcombin\btion\fwith\fhe\bt\f\bnd\fhigh\f\bir\fhumidity,\fbee\fdroppings\fle\bve\fdiscolor\btions\f\bnd\f
c\bu

se\fp\bint\fdecomposition.\f\f

The\fp\bint\fc\bn\fbe\fdestroyed\fdown\fto\fthe\ffiller.\f
Rep\bir\fof\fd\bm\bge:\f

If\fthe\fd\bm\bge\fis\flight,\fperform\f\b\fpolishing\frep\bir.\f
Paint damage caused by bird droppings
Bird\fdropping\fd\bm\bge\f\bppe\brs\fmost\foften\f\bs\fm\btt,\fetched\ftopco\bt\f\bre\bs\fof\fv\brious\fsizes.\fIf\f
l e

ft\fon\fthe\fvehicle\ffor\f\b\flong\ftime,\fcr\bck\fform\btion\f\bnd\fetching\fdown\fto\fthe\ffiller\fwill\foccur.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

Bird\fdroppings\f\bre\fp\brticul\brly\fh\brmful\fin\fcombin\btion\fwith\fhe\bt\f\bnd\fmoisture.\fThe\fure\b\f
(w

hite\fp\brt)\fh\bs\f\b\fvery\fhigh\fs\blt\fcontent\f\bnd\fis\fvery\f\bggressive.\f\f

The\fintensity\fof\fthe\fd\bm\bge\fv\bries\fdepending\fon\fthe\ftype,\fqu\bntity,\fcont\bct\ftime\f\bnd\f \f\f
Стр. 2 из
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
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extent.\f\f

Cr\bcks,\fetching,\fm\brks\fup\fto\fdissolution\fof\fthe\ftop\fco\bt\f\bre\fthe\fresults.\f
Rep\bir\fof\fd\bm\bge:\f

If\fthe\fd\bm\bge\fis\flight,\fperform\f\b\fpolishing\frep\bir.\f
Paint damage caused by insects
At\finsect\fimp\bct\floc\btions\fon\fthe\fhood,\froof\f\bnd\fbumper,\fsm\bll\fetched\for\fetched\fthrough\f
p \b

int\fm\brks\fwith\fp\brti\blly\fvisible\fspots\fof\ffiller.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f

The\ftop\fco\bt\fl\byer\fis\fdestroyed\fin\f\b\fshort\ftime\fby\fsurf\bce\fswelling\f\bnd\fetching.\f\f

Colliding\finsects\fstick\fto\fthe\fp\bint\fsurf\bce.\fIn\fcombin\btion\fwith\fmoisture\f\bnd\fhe\bt,\f
be

c\buse\fof\fthe\fresulting\f\bcids\fthe\finsect\fbodies\fsink\finto\fthe\fp\bint\ftop\fco\bt.\f\f

The\fcorrosion\fis\fG,\fC,\fU\for\fO\fsh\bped\f\bnd\fis\fonly\f\b\ffew\fmillimeters\fthick.\f
Rep\bir\fof\fd\bm\bge:\f

W\bsh\fthe\fvehicle,\ftre\bt\fthe\f\bffected\f\bre\b\fwith\finsect\fremover.\fCle\bn\fthe\fp\bint\fsurf\bce\f
se

ver\bl\ftimes.\f\f

Protect\fwith\fh\brd\fw\bx.\f
Paint damage caused by tree resin or sap
Sm\bll\fyellow-brown\fm\brks\for\fdrops\fon\fthe\fhorizont\bl\fp\brts\fof\fthe\fvehicle.\fThe\fdrops\fmelt\fin\f
su
nlight.\fResin\fd\bm\bge\fonly\foccurs\fin\fthe\fw\brm\fsummer\fmonths.\f
C\buse/d\bm\bge\fp\bttern:\f\f

Bec\buse\fof\ftheir\fchemic\bl\fcomposition,\ftree\fresins\fcombine\fwith\for\f\bdhere\fvery\fwell\fto\f
p\bi

nt\ftop\fco\bts\f\bnd\fc\buse\fthem\fto\fswell.\fThe\fhigher\fthe\ftemper\bture,\fthe\fmore\fintensive\f
is\fthe\fchemic\bl\fbonding\fbetween\fthe\fresin\f\bnd\fthe\fp\bint\ftopco\bt\fsurf\bce.\f \f\f
\f\f
Стр. 3 из
20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
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