torque FORD S-MAX 2006 Service Repair Manual

Fl\bt\ffile
2.General
\bqui\fment:
5\fmm\fdrill\f
bit\f
7. \f
8
. Torque: 25\fNm
\f
9. Torque: 8\fNm
\f
\f
\f
\f\f
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Engine C\b\bling - 2\f2L Durat\brq-TDCi
(129kW/175PS) - DW - C\b\blant PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Rem\bval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installati\bn 1. Refer\fto:\f
Co
oling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Timing\fBelt\f(303-01G\fEngine\f-\f2.2L\f
Dur

\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. Torque:\b \f
5\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f\b
ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
Dur\btec-HE (107kW/145PS) - MI4/2.0L
Dur\btec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Dur\btec-HE (118kW/160PS) -
MI4 - Specific\btio\fs
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Torque Specific\btio\fs
Descrip\bionN\flb-f\blb-in
Throttle\fbody\fret\bining\fbolts10—89
Fuel\finjection\fsupply\fm\bnifold\fret\bining\fbolts2518—
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I\fst\bll\btio\f 5.
Torque: 2
5\fNm\f
6. \f\f 1.NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f
\b
r

e\finst\blled.\f
7. CAUTION:\fOnly\fuse\fthe\fspecified\f
m\b

teri\bl\fto\flubric\bte\fthe\fse\bls.\f
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f Material: En
gine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
1. To\finst\bll\f,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
Dur\btec-HE (107kW/145PS) - MI4/2.0L
Dur\btec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Dur\btec-HE (118kW/160PS) -
MI4 - Fuel R\bil—2.3L Dur\btec-HE
(118kW/160PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
M\bteri\bls
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
1. Refer\fto:\fFuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fu e

l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. \f
3. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque:\b 10\fNm
\f
4. Torque:\b 25\fNm
\f
\f
\f\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
Dur\btec-HE (107kW/145PS) - MI4/2.0L
Dur\btec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Dur\btec-HE (118kW/160PS) -
MI4 - Throttle Body—2.0L Dur\btec-HE
(107kW/145PS) - MI4/2.0L Dur\btec-HE
Flex Fuel (107kW/145PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fst\bll\btio\f 1. \f
2
.

\f
3. NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b

m\bged.\f
Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fped\bls\frem\bin\fin\f
th

e\frest\fposition\fduring\fthe\finiti\bliz\btion.\f
Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fw\bit\ffor\f
on
e\fminute\fto\finiti\blize\fthe\fthrottle\fbody.\f\f
3. Turn\fthe\fignition\fkey\fto\fthe\fOFF\fposition.\f
\f\f
\f\f
\f\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
Dur\btec-HE (107kW/145PS) - MI4/2.0L
Dur\btec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Dur\btec-HE (118kW/160PS) -
MI4 - Throttle Body—2.3L Dur\btec-HE
(118kW/160PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fst\bll\btio\f 1. \f
2.

\f
3. NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d
\b

m\bged.\f
Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fped\bls\frem\bin\fin\f
t
h

e\frest\fposition\fduring\fthe\finiti\bliz\btion.\f
\f
\f\f
\f\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
Dur\btec-HE (107kW/145PS) - MI4/2.0L
Dur\btec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Dur\btec-HE (118kW/160PS) -
MI4 - Swirl Pl\btes
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f In
t\bke\fM\bnifold\f(303-01A\fEngine\f-\f2.0L\f
Dur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-
\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\fInt\bke\fM\bnifold\f(303-01C\fEngine\f-
\f2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Torque:\b 2\fNm
\f
3. \f
4. NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d
\b

m\bged.\f
5. NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d\b

m\bged.\f
\f\f
\f\f
\f\f
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T\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
components.\f
M\bke\fsure\fth\bt\fthe\f\bre\b\f\bround\fthe\f
component\fis\fcle\bn\f\bnd\ffree\fof\fforeign\f
m\bteri\bl.\f Remove\fthe\ffollowing\fitems:\f 1. S

\fecial Tool(s): 310-128\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co

mponent\fis\finst\blled.\f
3. S\fecial Tool(s): 3
10-128\f
4. \f
4. \f\f
1. CAUTION:\fOnly\fuse\fmoder\bte\f
fo

rce.\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti

ght\f\bt\fthis\fst\bge.\f
5. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
6. Torque: \f
8
\fNm
\f
Loosen:\f3\fturn(s)
\f
8\fNm
\f
26
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
7. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
NOTE:\fOnly\ftighten\fthe\fnuts\f\bnd\fbolts\ffinger\f
tight\f\bt\fthis\fst\bge.\f
8. Torque:
1
\f7\fNm
\f
2\f10\fNm
\f
1\f\f 10\fNm
\f
45
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
EcoBoost SCTi (149kW/203PS) - MI4 -
Fuel Pump
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
Speci\bl Tool(s)
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
1. Refer\fto:\fFuel\fSystem\fPressure\fRele\bse\f-\f2.0L\f
Eco
Boost\fSCTi\f(149kW/203PS)\f-\fMI4 \f(310-00\f
Fue

l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. \f
3. Torque:\b 10\fNm
\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\fquick\f
r e

le\bse\fcouplings\f\bre\fcorrectly\feng\bged.\f
Spec\fal\bTool(s):\b 31
0-137\f
\f
\f\f
\f\f
\f\f
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