torque FORD S-MAX 2006 Service Repair Manual

Fuel Ch\brgi\fg \b\fd Co\ftrols -
Turboch\brger - 1.8L Dur\btorq-TDCi
(74kW/100PS) - Ly\fx/1.8L Dur\btorq-
TDCi (92kW/125PS) - Ly\fx -
Specific\btio\fs
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Torque Specific\btio\fs
Descrip\bionN\flb-f\blb-in
Engine\froll\frestrictor\fbolt4835–
Oil\fsupply\ftube\funion\f–\fvehicles\fwithout\fcommon\fr\bil\ffuel\finjection10–89
Oil\fsupply\ftube\funion\f–\fvehicles\fwith\fcommon\fr\bil\ffuel\finjection129–
Oil\freturn\ftube\fret\bining\fbolts\f–\fvehicles\fwithout\fcommon\fr\bil\ffuel\finjection10–89
Oil\freturn\ftube\fret\bining\fbolts\f–\fvehicles\fwith\fcommon\fr\bil\ffuel\finjection129–
Exh\bust\fg\bs\frecircul\btion\fcooler\fcl\bmp\fbolt9–80
Exh\bust\fm\bnifold\fto\fEGR\fv\blve\ftube\fbolts2418-
EGR\ftube\fcl\bmp\fbolt9–80
EGR\ftube\fto\fEGR\fv\blve\fbolts2015–
EGR\fcooler\fto\fcylinder\fblock\fret\bining\fbolts2317–
EGR\fcooler\fto\fexh\bust\fm\bnifold\fret\bining\fbolts2619–
Exh\bust\fm\bnifold\fret\bining\fnuts\f\bnd\fbolts2518–
C\bt\blytic\fconverter\fsupport\fbr\bcket\fret\bining\fbolts2216–
Ch\brge\f\bir\fcooler\fint\bke\fpipe\fnut9–80
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Fuel Ch\brgi\fg \b\fd Co\ftrols - Turboch\brger -
1.8L Dur\btorq-TDCi (74kW/100PS) -
Ly\fx/1.8L Dur\btorq-TDCi (92kW/125PS) -
Ly\fx - Turboch\brger
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Remov\bl \b\fd I\fst\bll\btio\f
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fst\bll\btio\f 1. Remove\fthe\ffollowing\fitems:\f

Refer\fto:\f C\bt
\blytic\fConverter \f(309-00D\fExh\bust\f
System\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fAir\fCle\bner \f(303-12D\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f1.8L\fDur\btorq-
TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-
\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion).
2. NOTE:\fNote\fthe\fposition\fof\fthe\fcomponent\fbefore\f
re
mov\bl.\f
Disc\brd\fthe\fcl\bmp.\f
3.
\f\f 3. Disc\brd\fthe\fnut.\f
4. Disc\brd\fthe\foil\fsupply\ftube.\f
1.
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.
Torque:\b 35\fNm\f
\f\f
\f
\f\f
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2.NOTE:\fOnly\ftighten\fthe\fnuts\f\bnd\fbolts\ffinger\ftight\f\bt\f
this\fst\bge.\f3.NOTE:\f
M\bke\fsure\f
th\bt\f\b\fnew\f
component\f
is\finst\blled.
NOTE:\f
M\bke\fsure\f
th\bt\fthe\f
cl\bmp\fis\f
inst\blled\fto\f
the\fs\bme\f
orient\btion\f
\bs\fwhen\f
removed.
1.Torque:\b
5\fNm
4. \f\f
1.Torque:\b 25\fNm
\f
2. Torque:\b 35\fNm
\f
3. Torque:\b 23\fNm
\f
4. Torque:\b 10\fNm
\f
5. Torque:\b 10\fNm
\f
\f\f
\f
\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols -
Turboch\brger - 2.0L Dur\btorq-TDCi
(85kW/115PS) - DW/2.0L Dur\btorq-TDCi
(100kW/136PS) - DW/2.0L Dur\btorq-
TDCi (103kW/140PS) - DW, Emissio\f
Requireme\fts: St\bge IV - Turboch\brger
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descriptio\f \b\fd Oper\btio\f
Turboch\brger with v\bri\bble turbi\fe geometry
\f\f
Descriptio\f
Turboch\brger\fposition\fsensor\f
Turboch\brger\fhousing\f
Se\bl\f
Connector\f
Connecting\fhose\f-\foil\freturn\f
Br\bcket\f
B\bnjo\fbolt\f
Oil\fline\f
B\bnjo\fbolt\f
To\fensure\f\bn\foptimum\ftorque\fcurve,\f\b\fG\brrett\fturboch\brger\fwith\fv\bri\bble\fturbine\fgeometry\f
is
\fused.\f
The\fmov\bble\fguide\fv\bnes\fon\fthe\fturbine\fwheel\f\bre\f\bdjusted\fby\fthe\fturboch\brger\fv\bcuum\f
c\bnister\fby\fme\bns\fof\f\b\fconnecting\frod.\f
A\fposition\fsensor\fis\floc\bted\fcentr\blly\fon\fthe\fturboch\brger\fv\bcuum\fc\bnister;\fthis\fforw\brds\f
the\fposition\fof\fthe\fguide\fv\bnes\fto\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f\bs\f\bn\finput\f
v\bri\bble.\f
The\fv\bcuum\fto\fthe\fturboch\brger\fv\bcuum\fc\bnister\fis\fmetered\fby\fthe\fboost\fcontrol\fsolenoid\f
v\blve.\fThe\fboost\fcontrol\fsolenoid\fv\blve\fis\fcontrolled\fby\fthe\fPCM\f.\f
The\fbe\brings\fof\fthe\fturboch\brger\f\bre\flubric\bted\fby\fthe\fengine's\foil\fcircuit\fvi\b\f\b\frigid\foil\fpipe.
\f
Item 1
2
3
4
5
6
7
8
9
\f
P\brt Number -
-
-
-
-
-
-
-
-
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Fuel Ch\brgi\fg \b\fd Co\ftrols -
Turboch\brger - 2.0L Dur\btorq-TDCi
(85kW/115PS) - DW/2.0L Dur\btorq-TDCi
(100kW/136PS) - DW/2.0L Dur\btorq-
TDCi (103kW/140PS) - DW, Emissio\f
Requireme\fts: St\bge IV - Turboch\brger
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f C\bt
\blytic\fConverter\f(309-00E\fExh\bust\f
Sys
tem\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Lower\fthe\fvehicle.\f
3. Torque:\b 9\fNm
\f
4. R\bise\f\bnd\fsupport\fthe\fvehicle.\f Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th

e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f 3. Torque:\b 3
\fNm\f
4. Torque:\b 10\fNm
\f
5. Torque:\b 15\fNm
\f
6. Torque:\b 15\fNm
\f
\f
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I\fst\bll\btio\f 6. \f\f
1. T

orque:\b40\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 25\fNm
\f
4. Torque:\b 28\fNm
\f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i
n

st\blled.\f
Inst\bll\fthe\ffilter\finto\fthe\fturboch\brger\foil\fsupply\f
tu
be\fb\bnjo\fbolt.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
\f\f
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I\fst\bll\btio\f Refer\fto:\f
Ex
h\bust\fM\bnifold \f(303-01G\fEngine\f-\f
2.2
L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
11. \f
1. NOTE:\fUse\f\b\fnew\fse\bl.\f
N
O

TE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
this\fst\bge.\f
2. Torque:\b 1
0\fNm\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
co

mponent\fis\fnot\fbent.\f
Do\fnot\fremove\fthe\fclip\f\bt\fthis\fst\bge.\f
4. Torque:\b 26\fNm\f
\f
\f
\f\f
\f\f
\f\f
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9.CAUTION:\fM\bke\fsure\fth\bt\fthe\f
co
mponent\fis\fnot\fbent.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f
NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
this\fst\bge.\f
10. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
co
mponent\fis\fnot\fbent.\f
Torque:\b 5\fNm
\f
11. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
co
mponent\fis\fnot\fbent.\f
Torque:\b 40\fNm
\f
\f
\f
\f
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12.Torque:\b 17\fNm\f
13. Torque:\b 10\fNm
\f
14. Torque:\b 10\fNm
\f
15. Torque:\b 8\fNm
\f
\f
\f
\f\f
\f\f
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Accessory\bDrive\b\f\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b\f\bMI4\b\f\bAccessory\bDrive\b
Belt
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. \f
2.
WA

RNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcompressed\fspring.\f
3. Torque:\b 24\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f 2. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcompressed\fspring.\f
\f\f
\f
\f\f
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