torque FORD S-MAX 2006 Service Repair Manual

6.Torque:\b 17\fNm\f
7. \f
8. CAUTIONS:\f
M\b

ke\fsure\fth\bt\fnew\fbolts\f\bre\finst\blled.\f
T\bke\fextr\b\fc\bre\fwhen\fh\bndling\fthe\f
components.\f
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
this\fst\bge.\f
9. Torque:\b \f
5
\fNm
\f
13\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
\f
\f\f
\f\f
\f\f
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I\fst\bll\btio\f 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C

AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
3. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
NOTE:\fOnly\ftighten\fthe\fnuts\f\bnd\fbolts\ffinger\f
tight\f\bt\fthis\fst\bge.\f
4. Torque:\b
1
\f7\fNm
\f
2\f10\fNm
\f
1\f\f 10\fNm
\f
45
°\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
EcoBoost SCTi (149kW/203PS) - MI4 -
Fuel Pump Drive Assembly
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
M\bteri\bls
Remov\bl
I\f

st\bll\btio\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA 1. Refer\fto:\fFuel\fPump\f(303-04B\fFuel\fCh\brging\f\bnd\f
Con

trols\f-\f2.0L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 20\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f 2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i
n

st\blled.\f
NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\f
within\f10\fminutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Mater\fal:\b Si
licone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7J-M4G323-AA) \f
\f
\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.5L Dur\btec
(162kW/220PS) - VI5 - Fuel I\fjectorsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
M\bteri\bls
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fst\bll\btio\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C911-A 1. Refer\fto:\fFuel\fR\bil\f(303-04C\fFuel\fCh\brging\f\bnd\f
Con

trols\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-\fVI5,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1.Torque:\b 10\fNm
\f
4. Mater\fal:\b Engine\fOil\f-\f5W-30\f(WSS-
M2C

911-A) \f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.5L Dur\btec
(162kW/220PS) - VI5 - Fuel R\bilS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\bl \b\fd I\fst\bll\btio\f
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-
00\fFuel\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
3. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).
\f
4. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. Torque:\b 10\fNm
\f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\fthe\f
pi

pe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\fresidue.\f
Torque:\b 4\fNm
\f
7.CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\fthe\f
pi
pe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\fresidue.\f
8. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\fthe\f
pi
pe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\fresidue.\f
\f\f
\f\f
\f\f
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I\fst\bll\btio\f 9.
Torque:\b 1
0\fNm\f
10. \f\f1.
Torque:\b
2\fNm\f
4.
Torque:\b
10\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-11\f
Gl\bs

s,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.5L Dur\btec
(162kW/220PS) - VI5 - Throttle BodyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \b\fd I\fst\bll\btio\f
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fst\bll\btio\f 1. Remove\fthe\fright-h\bnd\fside\fhe\bdl\bmp\f\bssembly.\f
Re
fer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig

hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d
\b

m\bged.\f
Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fped\bls\frem\bin\fin\f
t
h

e\frest\fposition.\f
Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fw\bit\ffor\f
on
e\fminute\fto\finiti\blize\fthe\fthrottle\fbody.\f\f
3. Turn\fthe\fignition\fkey\fto\fthe\fOFF\fposition.\f
\f\f
\f\f
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Fuel Ch\brgi\fg \b\fd Co\ftrols - 1.8L
Dur\btorq-TDCi (74kW/100PS) -
Ly\fx/1.8L Dur\btorq-TDCi (92kW/125PS)
- Ly\fx - Specific\btio\fs
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Torque Specific\btio\fs
\b) Refer to the relev\b\ft procedure i\f this sectio\f.
Descrip\bionN\flb-f\blb-in
Fuel\finjector\fcl\bmp\fret\bining\fbolt\b-–
Fuel\finjection\fsupply\fm\bnifold\fret\bining\fbolts2821–
Fuel\fpump\fshield\flower\fret\bining\fbolts3324–
Fuel\fpump\fshield\fupper\fret\bining\fbolt8–71
Fuel\fpump\fshield\fto\ffuel\fpump\fsupport\fbr\bcket\fbolts2317–
Fuel\fpump\fsprocket\fbolts2418–
Fuel\fpump\fse\bl\fret\bining\fnuts10–89
Fuel\fpump\fpulley\fbolts4231–
High-pressure\ffuel\fsupply\flines4030–
Fuel\fpump\fret\bining\fbolts2015–
Ch\brge\f\bir\fcooler\fint\bke\fpipe\fnut9–80
Ch\brge\f\bir\fcooler\foutlet\fpipe\fnut9–80
Ch\brge\f\bir\fcooler\fret\bining\fbolts5–44
Fuel\fmetering\fv\blve\fret\bining\fbolts\b--
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3.Torque: 24\fNm\f
4. CAUTION:\fUse\f\bn\fopen-ended\fwrench\f
to

\fprevent\fthe\fcomponent\ffrom\fturning.\f
Torque: 25\fNm
\f
5.Torque: 38\fNm\f
6. General \bqui\fment: Hose\fcl\bmp\f
rem

over/inst\bller \f
\f
\f\f
\f
\f\f
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1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.
2.NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\finst\blled\fto\f
the\fposition\fnoted\fbefore\fremov\bl.\f
Torque: \f
5\f

Nm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
3. General \bqui\fment: Long\fnose\fpliers\f
Gen
eral \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
4. Lo

osen: 5\fturn(s)
\f
5.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
NOTE:\fOnly\ftighten\fthe\funion\fnuts\ffinger\ftight\f\bt\fthis\f
st\bge.\f
Disc\brd\fthe\fbl\bnking\fc\bps.\f
\f\f
\f\f
\f
\f\f
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