FORD S-MAX 2006 Service Repair Manual
S-MAX 2006
FORD
FORD
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FORD S-MAX 2006 Service Repair Manual
Page 1647 of 4402
3. \f
4.Torque: 25\fNm
\f
5. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05C\f
Acc
essory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f-
\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
\f
\f\f
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Page 1686 of 4402

Starting\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.0L\bDuratec-HE\b
Flex\bFuel\b(107kW/145PS)\b-\bMI4/2.3L\b
Duratec-HE\b(118kW/160PS)\b-\bMI4\b-\b
Starter\bMotor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
3. \f
4. \f\f 1.Torque:\b 6\fNm
\f
2. Torque:\b 12\fNm
\f
3. Torque:\b 20\fNm
\f
5. \f\f 1.Torque:\b 40\fNm
\f
2. Retighten\fthe\fbolts.\f
Torque:\b 40\fNm
\f
6. Disc\brd\fthe\fst\brter\fmotor\fg\bsket.\f
\f\f
\f\f
\f\f
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Page 1689 of 4402
Starting\bSyste\f\b-\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b-\bMI4\b-\bStarter\bMotorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
5. Torque:\b 12\fNm
\f
6. Torque:\b 12\fNm
\f
\f\f
\f
\f
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Page 1690 of 4402
Installation\b7.
Torque:\b
1
\f48\fNm
\f
2\f12\fNm
\f
3\f10\fNm
\f
8. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
\f\f
\f\f
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Page 1700 of 4402
Starting\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bStarter\bMotorS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
3. \f
4. Torque:\b 10\fNm
\f
5. Torque:\b 12\fNm
\f
6. Torque:\b 50\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Page 1711 of 4402
Starting\bSyste\f\b-\b1.8L\bDuratorq-TDCi\b
(74kW/100PS)\b-\bLynx/1.8L\bDuratorq-
TDCi\b(92kW/125PS)\b-\bLynx\b-\bStarter\b
Motor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Torque:\b 24\fNm
\f
3. R\bise\f\bnd\fsupport\fthe\fvehicle.\f Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
4. \f
5. \f\f 1.Torque:\b 6\fNm
\f
2. Torque:\b 12\fNm
\f
6. Torque:\b 24\fNm
\f
\f\f
\f\f
\f\f
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Page 1712 of 4402
Installation\b7.
Torque:\b 4
0\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 1722 of 4402
Starting\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b
(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bStarter\bMotor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f\f 1.Torque:\b 6\fNm
\f
2. Torque:\b 12\fNm
\f
4.
Torque:\b
40\fNm\f
\f\f
\f\f
\f\f
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Page 1726 of 4402
Engine Igni\bion - 2\f0L Dura\bec-HE
(107kW/145PS) - MI4/2\f0L Dura\bec-HE
Flex Fuel (107kW/145PS) - MI4/2\f3L
Dura\bec-HE (118kW/160PS) - MI4 -
Specifica\bions
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Torque Specifica\bions
ItemNmlb\bftlb\bin
Sp\brk\fplug(s)1210-
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Page 1727 of 4402
Engine Igni\bion - 2\f5L Dura\bec
(162kW/220PS) - VI5 - Specifica\bionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Spark plugs
Torque Specifica\bions
Descrip\bionmm
Sp\brk\fplug\fg\bp0.7
\f\bemNmlb-f\blb-in
Sp\brk\fplug28
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