Wiring FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 3667 of 4402

Inoper\btive\fleft-h\bnd\fre\br\fp\bssenger\fpower\fwindow\f-\f
REPAIR\fcircuit\fRPW16A\f(BU/OG).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
Inoper\btive\fright-h\bnd\fre\br\fp\bssenger\fpower\fwindow\f
-\fREPAIR\fcircuit\fRPW18A\f(GY/VT).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
B4: CHECK FOR CONTINUITY BETWEEN THE PASSENGER POWER WINDOW SWITCH
AND THE PASSENGER DOOR MODULE DOWN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
Inoper\btive\ffront\fp\bssenger\fpower\fwindow\f-\f
p\bs
senger\fpower\fwindow\fswitch\fC6PW19\fpin\f3,\f
circuit\fRPW12A\f(GN/OG),\fh\brness\fside\f\bnd\fthe\f
p\bssenger\fdoor\fmodule\fC6PL01-A\fpin\f11,\fcircuit\f
RPW12A\f(GN/OG),\fh\brness\fside.\f\f
Inoper\btive\fleft-h\bnd\fre\br\fp\bssenger\fpower\f
wi
ndow\f-\fp\bssenger\fpower\fwindow\fswitch\fC8PW23\f
pin\f3,\fcircuit\fRPW15A\f(YE),\fh\brness\fside\f\bnd\fthe\f
p\bssenger\fdoor\fmodule\fC7PL01\fpin\f11,\fcircuit\f
RPW15A\f(YE),\fh\brness\fside.\f\f
Inoper\btive\fright-h\bnd\fre\br\fp\bssenger\fpower\f
wi
ndow\f-\fp\bssenger\fpower\fwindow\fswitch\fC7PW21\f
pin\f3,\fcircuit\fRPW17A\f(BN/GN),\fh\brness\fside\f\bnd\f
the\fp\bssenger\fdoor\fmodule\fC8PL01\fpin\f11,\fcircuit\f
RPW17A\f(BN/GN),\fh\brness\fside.\f\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes CARRY\fOUT\fthe\fP\bssenger\fPower\fWindow\fSwitch\f
component\ftest.\fREFER\fto\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\fp\bssenger\fdoor\fmodule.\fREFER\fto\fWDS.\f
No Inoper\btive\ffront\fp\bssenger\fpower\fwindow\f-\fREPAIR\f
circuit\fRPW12A\f(GN/OG).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
Inoper\btive\fleft-h\bnd\fre\br\fp\bssenger\fpower\fwindow\f-
\f
REPAIR\fcircuit\fRPW15A\f(YE).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
Inoper\btive\fright-h\bnd\fre\br\fp\bssenger\fpower\fwindow\f
-\fREPAIR\fcircuit\fRPW17A\f(BN/GN).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
B5: CHECK FOR CONTINUITY BETWEEN THE PASSENGER DOOR MODULE AND THE
PASSENGER WINDOW REGULATOR MOTOR DOWN CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fP\bssenger\fDoor\fModule\fC6PL01-A\for\f
C7PL01\for\fC8PL01.\f2
Disconnect\fP\bssenger\fDoor\fWindow\fRegul\btor\fMotor\f
C6PW20\for\fC7PW22\for\fC8PW24.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Inoper\btive\ffront\fp\bssenger\fpower\fwindow\f-\f
p\bs
senger\fdoor\fmodule\fC6PL01-A\fpin\f1,\fcircuit\f
CPW41A\f(GY/YE),\fh\brness\fside,\fh\brness\fside\f\bnd\f
the\fdoor\fwindow\fregul\btor\fmotor\fC6PW20\fpin\f5,\f
circuit\fCPW41B\f(GY/YE),\fh\brness\fside.\f\f
Inoper\btive\fleft-h\bnd\fre\br\fp\bssenger\fpower\f
wi
ndow\f-\fp\bssenger\fdoor\fmodule\fC7PL01-A\fpin\f1,\f
circuit\fCPW47A\f(VT/OG),\fh\brness\fside\f\bnd\fthe\fdoor\f
window\fregul\btor\fmotor\fC7PW22\fpin\f5,\fcircuit\f
CPW47A\f(VT/OG),\fh\brness\fside.\f\f
4
\f\f
\f\f
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Page 3676 of 4402

Yes GO\fto\fD12 .\f\f
No R
ep\bir\fcircuit\fCRD04A\f(BN/GN).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D12: CHECK FOR CONTINUITY BETWEEN THE CENTRAL JUNCTION BOX (CJB) AND
THE HEATED REAR WINDOW SWITCH
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\fC1BP02-C\f
pin\f7,\fcircuit\fCRD09A\f(BU/GY),\fh\brness\fside\f\bnd\f
the\fhe\bted\fre\br\fwindow\fcontrol\fswitch\fC2RD09-B\f
pin\f6,\fcircuit\fCRD09A\f(BU/GY),\fh\brness\fside.\f\f1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f
CARRY\fOUT\fthe\fHe\bted\fRe\br\fWindow\fGl\bss\fSwitch\f
component\ftest.\fREFER\fto\fthe\fWiring\fDi\bgr\bms.\f
No Rep\bir\fcircuit\fCRD09A\f(BU/GY).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D13: CHECK FOR VOLTAGE TO THE HEATED REAR WINDOW RELAY
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fHe\bted\fRe\br\fWindow\fRel\by\fRA2.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f1\fcircuit\fSBB19F\f(BU/RD),\f
h\brness\fside\f\bnd\fground.\f\f3
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes GO\fto\fD14 .\f\f
No
R
EPAIR\fcircuit\fSBB19F\f(BU/RD).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D14: CHECK FOR CONTINUITY BETWEEN THE CJB AND THE HEATED REAR WINDOW
RELAY
Disconnect\fCJB\fC1BP02-B.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\fC1BP02-B\f
pin\f26,\fcircuit\fCRD02A\f(BN/BU),\fh\brness\fside\f\bnd\f
the\fhe\bted\fre\br\fwindow\frel\by\fRA2\fpin\f2,\fcircuit\f
CRD02A\f(BN/BU),\fh\brness\fside.\f\f2
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
\f\f
\f\f
\f\f
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Page 3677 of 4402

Yes GO\fto\fD15 .\f\f
No R
ep\bir\fcircuit\fCRD02A\f(BN/BU).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D15: CHECK FOR CONTINUITY BETWEEN THE HEATED REAR WINDOW RELAY AND
THE HEATED REAR WINDOW GRID WIRE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\fre\br\f
window\frel\by\fRA2\fpin\f5,\fcircuit\fCRD06B\f(BN/YE),\f
h\brness\fside\f\bnd\fthe\fhe\bted\fre\br\fwindow\fgrid\fwire\f
C4RD02-A\fpin\f1,\fcircuit\fCRD06B\f(BN/YE),\fh\brness\f
side.\f\f1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f
CARRY\fOUT\fthe\fHe\bted\fRe\br\fWindow\fGl\bss\fRel\by\f
component\ftest.\fREFER\fto\fthe\fWiring\fDi\bgr\bms.\f
No REPAIR\fcircuit\fCRD06B\f(BN/YE).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D16: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD SWITCH AND
THE CENTRAL JUNCTION BOX (CJB)
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fCJB\fC1BP02-C.\f2
Disconnect\fHe\bted\fWindshield\fSwitch\fC2RD09-B.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\fC1BP02-C\f
pin\f31,\fcircuit\fCRD08A\f(GN/OG),\fh\brness\fside\f\bnd\f
the\fhe\bted\fwindshield\fswitch\fC2RD09-B\fpin\f1,\f
circuit\fCRD08A\f(GN/OG),\fh\brness\fside.\f\f4
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes GO\fto\fD17 .\f\f
No R
EPAIR\fcircuit\fCRD08A\f(GN/OG).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D17: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD SWITCH LED
AND THE CJB
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\fC1BP02-C\f
pin\f44,\fcircuit\fCRD03A\f(BU/GN),\fh\brness\fside\f\bnd\f
the\fhe\bted\fwindshield\fswitch\fC2RD09-B\fpin\f2,\f
circuit\fCRD03A\f(BU/GN),\fh\brness\fside.\f\f1
\f\f
\f\f
\f\f
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Page 3678 of 4402

Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f
CARRY\fOUT\fthe\fHe\bted\fWindshield\fGl\bss\fSwitch\f
component\ftest.\fREFER\fto\fthe\fWiring\fDi\bgr\bms.\f
No REPAIR\fcircuit\fCRD03A\f(BU/GN).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
D18: CHECK FOR VOLTAGE TO THE HEATED WINDSHIELD GLASS RELAY
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fHe\bted\fWindshield\fGl\bss\fRel\by\fR6.\f2
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\f
windshield\fgl\bss\frel\by\fR6\fpin\f3,\fcircuit\fSDC02A\f
(RD),\fh\brness\fside\f\bnd\fground.\f\f3
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes GO\fto\fD19 .\f\f
No
R
EPAIR\fcircuit\fSDC02A\f(RD).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f\f
D19: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD GLASS RELAY
AND THE HEATED WINDSHIELD GRID WIRE
Disconnect\fHe\bted\fWindshield\fGrid\fWires\fC2RD03\f
\bnd\fC2RD04-A.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\f
windshield\fgl\bss\frel\by\fR6\fpin\f5,\fcircuit\fCRD06B\f
(BN/YE),\fh\brness\fside\f\bnd\fthe:\f\f
Left-h\bnd\fhe\bted\fwindshield\fgrid\fwire\fC2RD03\f
pi
n\f1,\fcircuit\fCBB34B\f(VT/BN),\fh\brness\fside.\f\f
Right-h\bnd\fhe\bted\fwindshield\fgrid\fwire\fC2RD04-
A\f
pin\f1,\fcircuit\fCRD35A\f(YE/GY),\fh\brness\fside.\f\f
2
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes
GO\fto\fD20 .\f\f
No R
EPAIR\fcircuit\fCBB34B\f(VT/BN)\for\fcircuit\fCRD35A\f
(YE/GY).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f\f
D20: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD GLASS RELAY
AND THE CENTRAL JUNCTION BOX (CJB)
Disconnect\fCJB\fC1BP02-A.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\fC1BP02-A\f
pin\f30,\fcircuit\fCRD01A\f(VT/OG),\fh\brness\fside\f\bnd\f
the\fhe\bted\fwindshield\fgl\bss\frel\by\fR6\fpin\f2,\fcircuit\f
CRD01A\f(VT/OG),\fh\brness\fside.\f\f2
\f\f
\f\f
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Page 3679 of 4402

Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes CARRY\fOUT\fthe\fCJB\fself-test.\fREFER\fto\fWDS.\f
CARRY\fOUT\fthe\fHe\bted\fWindshield\fGl\bss\fRel\by\f
component\ftest.\fREFER\fto\fthe\fWiring\fDi\bgr\bms.\f
No REPAIR\fcircuit\fCRD01A\f(VT/OG).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f\f
PINPOINT TEST E : THE DEFROST SYSTEM WILL NOT SHUT OFF
AUTOMATICALLY
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
E1: CHECK FOR CONTINUITY BETWEEN THE HEATED WINDSHIELD GLASS RELAY AND
GROUND
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
Disconnect\fCJB\fC1BP02-C.\f1
Disconnect\fHe\bted\fWindshield\fGl\bss\fRel\by\fR6.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\f
windshield\fgl\bss\frel\by\fR6\fpin\f2,\fcircuit\fCRD01A\f
(VT/OG),\fh\brness\fside\f\bnd\fground.\f3
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes REPAIR\fcircuit\fCRD01A\f(VT/OG).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
No GO\fto\fE2 .\f\f
E2: CHECK THE HEATED WINDSHIELD GLASS RELAY CIRCUIT FOR A SHORT TO
POWER
Ignition\fswitch\fin\fposition\fII.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhe\bted\f
windshield\fgl\bss\frel\by\fR6\fpin\f5,\fh\brness\fside\f\bnd\f
ground.\f2
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
\f\f
\f\f
\f\f
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Page 3807 of 4402

Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Testing
Gener\bl Equipment
Inspection \bnd Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isu\bl Inspection Ch\brt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b\fsystems
Wiper\fbl\bde(s)\f\f
Wiper\f\brm\fpivot\fsh\bft\f\f
W\bsher\ffluid\freservoir\f\f
Hose(s)\f\f
W\bsher\fnozzles\f\f
Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\f
vi
cinity\fof\fthe\fr\bin\fsensor.\f\f
Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\f
wi
ndshield\ffor\ftr\bpped\f\bir.\f\f
Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\f
th
e\fr\bin\fsensor.\f\f
Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\f
the\fr\bin\fsensor.\f\f
Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f
\btt
\bched\fto\fthe\fwindshield.\f
Fuse(s)\f\f
Connector\f\f
Wiring\fh\brness(es)\f\f
W\bsher\fpump\fmotor\f\f
He\bdl\bmp\fw\bsher\fpump\f
\f
Front/re\br\fwindow\fwiper\f
mo
tor(s)\f\f
W\bsh/wipe\fswitch\f\f
Centr\bl\fjunction\fbox\f
(C
JB)\f\f
Re\br\fjunction\fbox\f(RJB)\f\f
Engine\fjunction\fbox\f
(E
JB)\f
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Page 3856 of 4402

Supplemen\bal Re\f\brain\b Sy\f\bem - Air Bag
Supplemen\bal Re\f\brain\b Sy\f\bem (SRS)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\fi\f and Te\f\bing
Refer \bo Wiring Diagram\f Sec\bion 501-20B, for \fchema\bic and connec\bor
in
forma\bion.
Special Tool(\f)
Ge
neral Equipmen\b
Diagno\fing Cu\f\bomer Concern\f Wi\bhou\b Hard DTC\f WAR
NING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\frestr\bint
s\fcontrol\fmodule\f(RCM)\f
b\bckup\fpower\fsupply\fmust\fbe\fdepleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\f
b\bttery\fground\fc\bble(s)\fbefore\fcommencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\f
component(s)\f\bdj\bcent\fto\fthe\fSRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\f
in\fperson\bl\finjury.\f
NOTE:\fFollowing\fthe\fpinpoint\ftests\fwhen\f\b\fdi\bgnostic\ftrouble\fcode\f(DTC)\fis\fnot\fpresent,\f
or\fthe\f\bir\fb\bg\fw\brning\fl\bmp\fis\fnot\fperm\bnently\fillumin\bted,\fwill\fresult\fin\fneedless\f
repl\bcement\fof\f\bir\fb\bg\fsystem\fcomponents\f\bnd\frepe\bt\frep\birs.\f
Spe\bk\fwith\fthe\fcustomer\fto\fdetermine\fif\f\b\fp\brticul\br\fs
et\fof\fconditions\fmust\fbe\fmet\fin\forder\f
for\f\b\ff\bult\fto\foccur.\fIf\f\bn\fillumin\bted\f\bir\fb\bg\fw\brning\fl\bmp\fis\freported\fby\fthe\fcustomer\fbut\f
is\fnot\fpresent\fwhen\fthe\fvehicle\fcomes\fin\ffor\frep\bir,\fpinpoint\ftest\fdi\bgnostics\fc\bnnot\fbe\f
used.\f
Diagno\fing Cu\f\bomer Concern\f wi\bh Hard DTC\f
WARNING:\fDo\fnot\fuse\fsubstitute\f\bir\fb\bg\fsimul\btors\fwhe n
\fworking\fon\fthe\fSRS.\fUse\f
only\fthe\f\bppropri\bte\ftool.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\f
injury.\f
Test\f\bnd\fDeployment\fLe\bd,\fAir\fB\bg/Pyrotechnic\fS\bfety\fBelt\f
418-S055\f
Test\f\bnd\fDeployment\fLe\bd;\fDriver,\fDriver\fLower\f\bnd\fP\bssenger\fAir\fB\bgs\f
\bnd\fSide\fAir\fCurt\bin\fModule\f
418–525\f
Test\f\bnd\fDeployment\fLe\bd,\fSide\fAir\fB\bg\fModule\f
418–555\f
Simul\btor,\fDriver,\fDriver\fLower\f\bnd\fP\bssenger\fAir\fB\bgs\f\bnd\fSide\fAir\fCurt\bin\f
Module\f
501-073A\f
Simul\btor,\fOccup\bnt\fRestr\bint\fSystems\f
501–077\f
Simul\btor,\fP\bssenger\fS\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioner\f
418-138\f
The\fFord\f\bpproved\fdi\bgnostic\ftool
\f\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 3857 of 4402

Most\f\bir\fb\bg\fsystem\fdi\bgnostic\fprocedures\frequire\fthe\fuse\fof\fsystem\fde\bctiv\btion\f\bnd\f
system\fre\bctiv\btion\fprocedures.\fThese\fprocedures\frequire\fthe\f\bir\fb\bg\fmodule(s)\f\bnd\fs\bfety\f
belt\fretr\bctor\fpretensioners\fto\fbe\fdisconnected\ffrom\fthe\fSRS,\fthereby\fremoving\fthe\frisk\fof\f
\bir\fb\bg\fdeployment\fwhile\fdi\bgnostics\f\bre\fc\brried\fout.\f
Air\fb\bg\fsimul\btors\f\bre\frequired\fto\fc\brry\fout\fdi\bgnosis\f\bnd\ftesting\fof\fthe\f\bir\fb\bg\fsystem.\f
The\fsimul\btor\fcont\bins\f\b\fresistor,\fused\fto\fsimul\bte\f\bn\f\bir\fb\bg\fmodule\fconnection\fto\fthe\f
system.\fIt\fis\fnot\f\bccept\bble\fto\fshort-circuit\fthe\f\bir\fb\bg\fmodule\fconnections\fwith\f\b\f0\fohm\f
jumper\fwire.\fIf\f\b\f0\fohm\fjumper\fwire\fis\fused\fto\fshort-circuit\fthe\f\bir\fb\bg\fmodule\f connections,\f\bn\fillumin\bted\f\bir\fb\bg\fw\brning\fl\bmp\fwill\fbe\fdispl\byed\f\bnd\f\b\fDTC\flogged\fby\fthe\f
restr\bints\fcontrol\fmodule\f(RCM).\f
Deac\biva\bion
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bck u
p\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
1. 1.
Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen
er\bl\fProcedures).\f
2. 2.
W\bit\f\bt\fle\bst\fone\fminute\ffor\fthe\fb\bckup\fpower\fsupply\fin\fthe\fRCM\fto\fdeplete\fits\f
s
tored\fenergy.\f
WARNING:\fTo\fminimize\fthe\fpossibility\fof\fprem\bture\fdepl
oyment,\flive\f\bir\fb\bg\f
modules\fmust\fonly\fbe\fpl\bced\fon\fwork\fbenches\fwhich\fh\bve\fbeen\fground\fbonded\f\bnd\fwith\f
the\ftrim\fcover\ff\bcing\fup.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
3. 3.
Remove\fthe\fdriver\f\bir\fb\bg\fmodule\ffrom\fthe\fvehicle.\f\f
R
EFER\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fUp\fTo:\f13-07-20
09\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. 4.
Connect\fthe\fdriver\f\bir\fb\bg\fsimul\btor\fto\fthe\fsub-h\brness\fin\fpl\bce\fof\fthe\fdriver\f\bir\f
b
\bg\fmodule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.
Disconnect\fthe\fp\bssenger\f\bir\fb\bg\fmodule\felectric\bl\fconnector.\f\f
R
EFER\fto:\f P\bssenger\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
6. 6.
Connect\fthe\fp\bssenger\f\bir\fb\bg\fsimul\btor\fto\fthe\fwiring\fh\brness\fin\fpl\bce\fof\fthe\f
p
\bssenger\f\bir\fb\bg\fmodule.\f
7. 7.
Remove\fthe\fdriver\flower\f\bir\fb\bg\fmodule\ffrom\fthe\fvehicle.\f\f
R
EFER\fto:\f Driver\fLower\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
8. 8.
Connect\fthe\fdriver\flower\f\bir\fb\bg\fsimul\btor\fto\fthe\fwiring\fh\brness\fin\fpl\bce\fof\fthe\f
d
river\flower\f\bir\fb\bg\fmodule.\f
9. 9.
Disconnect\fthe\fside\f\bir\fcurt\bin\fmodule\felectric\bl\fconnector\fon\fboth\fsides.\f\f
R
EFER\fto:\f Side\fAir\fCurt\bin\fModule\f-\fVIN\fPl\bte\fBody\fStyle\fCode:\fS \f
(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
10. 10.
Connect\fthe\fside\f\bir\fcurt\bin\fsimul\btors\fto\fthe\fwiring\fh\brnesses\fin\fpl\bce\fof\fthe\f
Стр. 2 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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Page 3858 of 4402

side\f\bir\fcurt\bin\fmodules.\f
11. 11.
Disconnect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
12. 12.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\fsimul\btor\fto\fthe\fdriver\fside\funderse\bt\f
o
ccup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\fin\fpl\bce\fof\fthe\fside\f\bir\fb\bg\fmodule.\f
13. 13.
Disconnect\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
14. 14.
Connect\fthe\foccup\bnt\frestr\bint\fsystems\fsimul\btor\fto\fthe\fp\bssenger\fside\f
u
nderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\fconnector\fin\fpl\bce\fof\fthe\fside\f\bir\f
b\bg\fmodule.\f
15. 15.
Det\bch\fthe\fB-pill\br\ftrim\fp\bnel\fto\fg\bin\f\bccess\fto\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\f
p
retensioner\felectric\bl\fconnector.\f\f
REFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd
\fInst\bll\btion).\f
16. 16.
Disconnect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
1
7. 17.
Connect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\fto\fthe\fwiring\f
h
\brness\fin\fpl\bce\fof\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner.\f
18. 18.
Det\bch\fthe\fB-pill\br\ftrim\fp\bnel\fto\fg\bin\f\bccess\fto\fthe\fp\bssenger\fs\bfety\fbelt\f
r
etr\bctor\fpretensioner\felectric\bl\fconnector.\f\f
REFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd
\fInst\bll\btion).\f
19. 19.
Disconnect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
2
0. 20.
Connect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\fto\fthe\fwiring\f
h
\brness\fin\fpl\bce\fof\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner.\f
21. 21.
Connect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen
er\bl\fProcedures).\f
Reac\biva\bion
WARNING:\fThe\f\bir\fb\bg\fsimul\btors\fmust\fbe\fremoved\f\bnd\fth
e\f\bir\fb\bg\fmodules\f
reconnected\fwhen\fre\bctiv\bted\fto\f\bvoid\fnon-deployment\fin\f\b\fcollision.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\fperson\bl\finjury.\f
1. 1.
Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen
er\bl\fProcedures).\f
2. 2.
W\bit\f\bt\fle\bst\fone\fminute\ffor\fthe\fb\bckup\fpower\fsupply\fin\fthe\fRCM\fto\fdeplete\fits\f
s
tored\fenergy.\f
3. 3.
Remove\fthe\fdriver\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fsub-h\brness\f\bt\fthe\ftop\fof\fthe\f
s
teering\fcolumn.\f
Стр. 3 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
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Page 3859 of 4402

4.4.
Connect\f\bnd\finst\bll\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\fUp\fTo:\f13-07-20
09\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. 5.
Remove\fthe\fp\bssenger\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fp\bssenger\f\bir\fb\bg\fmodule\f
h
\brness.\f
6. 6.
Connect\f\bnd\finst\bll\fthe\fp\bssenger\f\bir\fb\bg\fmodule.\f\f
R
EFER\fto:\f P\bssenger\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
7. 7.
Remove\fthe\fdriver\flower\f\bir\fb\bg\fsimul\btor\ffrom\fthe\fdriver\flower\f\bir\fb\bg\fwiring\f
h
\brness.\f
8. 8.
Connect\f\bnd\finst\bll\fthe\fdriver\flower\f\bir\fb\bg\fmodule.\f\f
R
EFER\fto:\f Driver\fLower\fAir\fB\bg\fModule \f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Rem
ov\bl\f\bnd\fInst\bll\btion).\f
9. 9.
Remove\fthe\fside\f\bir\fcurt\bin\fsimul\btors\ffrom\fthe\fside\f\bir\fcurt\bin\fmodule\fwiring\f
h
\brnesses.\f
10. 10.
Connect\f\bnd\finst\bll\fthe\fside\f\bir\fcurt\bin\fmodules.\f\f
R
EFER\fto:\f Side\fAir\fCurt\bin\fModule\f-\fVIN\fPl\bte\fBody\fStyle\fCode:\fS \f
(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
11. 11.
Remove\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\fsimul\btor.\f
1
2. 12.
Connect\fthe\fdriver\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
13. 13.
Remove\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\fsimul\btor.\f
1
4. 14.
Connect\fthe\fp\bssenger\fside\funderse\bt\foccup\bnt\frestr\bint\fsystems\felectric\bl\f
c
onnector.\f
15. 15.
Remove\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\ffrom\fthe\fdriver\f
s
\bfety\fbelt\fretr\bctor\fpretensioner\fwiring\fh\brness.\f
16. 16.
Connect\fthe\fdriver\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
1
7. 17.
Att\bch\fthe\fB-pill\br\ftrim\fp\bnel.\f\f
R
EFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd
\fInst\bll\btion).\f
18. 18.
Remove\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fsimul\btor\ffrom\fthe\f
p
\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\fwiring\fh\brness.\f
19. 19.
Connect\fthe\fp\bssenger\fs\bfety\fbelt\fretr\bctor\fpretensioner\felectric\bl\fconnector.\f
2
0. 20.
Att\bch\fthe\fB-pill\br\ftrim\fp\bnel.\f\f
R
EFER\fto:\f B-Pill\br\fTrim\fP\bnel \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd
\fInst\bll\btion).\f
21. 21.
Connect\fthe\fb\bttery\fground\fc\bble.\f\f
R
EFER\fto:\f B\bttery\fDisconnect\f\bnd\fConnect \f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Gen
er\bl\fProcedures).\f
Стр. 4 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
http://vnx.su