ESP FORD S-MAX 2006 Service Workshop Manual

Engine - \b.0L E\foBoost SCTi
(149kW/\b03PS) - MI4 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Spe\fial Tool(s)
Mat

erials
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
303-290-13\f
Ad\bpter\ffor\f303-290A\f
303-290A-15\f
Ad\bpter\ffür\f303-290A\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
1. Refer\fto:\fFront\fSubfr\bme \f(502-00\fUni-Body,\f
Sub

fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Torque:\b 24\fNm
\f
3.Ins\fall\b
\fhe\b
Special\b
\f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 5
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Spe\fial Tool(s)
Ma
terials
General Equipment
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
303-1504\f
Alignment\fTool,\fC\bmsh\bft\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
\b mm pun\fh
Round-ended steel rule 1.
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.
NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\fsupplied\f
with\f\bn\f\blignment\fsleeve\fwhich\fmust\fbe\fremoved\f\bfter\f
inst\bll\btion.\f
Torque:\b10\fNm
\f
2.
CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\fw\bsher\fis\f
inst\blled.\f
\f
\f
\f
\f
\f
\f
\f\f
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Engine - \b.0L E\foBoost SCTi (149kW/\b03PS) -
MI4 - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Installation
Spe\fial Tool(s)
Ma
terials
General Equipment
205-316A\f
Alignment\fPins,\fSubfr\bme\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
308-720\f
Setting\fG\buge,\fClutch\fCl\bws
\f
308-761\f
Locking\fTool,\fFlywheel\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-PAGWSA-M1C246-A\f/\f8U7J-M1C246-AA
Hose \flamp remover/installer
Hydrauli\f jib \frane
Mounting table set
Retaining Strap
Transmission ja\fk 1. \f
\f
\f
\f
\f
\f
Стр. 1 из 16
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Valve Clearance AdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
Mat

erials
General Equipment
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA
Schlitzschr\bubendreher 1.General \bqui\fment: Schlitzschr\bubendreher \f
2. \f
3

. \f
\f
\f
\f
\f
\f
\f\f
\f\f
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4.NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b
m\bged.\f
5. S\fecial Tool(s): 3
03-499\f
6. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fthe\fc\bm\fp\bir\fof\fthe\f
c y

linder\fto\fbe\f\bdjusted\f\bre\fpointing\fupw\brds.\f
Using\f\b\fsuit\bble\ffeeler\fg\buge,\fme\bsure\fthe\f
v\bl\bve\fcle\br\bnce.\f
7. M\bke\f\b\fnote\fof\fe\bch\fcylinder\fnumber\fwith\fthe\f corresponding\fv\blve\fcle\br\bnce.\f
8. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\fSpezifik\btionen\f(303-01B\fMotor\f-\f2.3L\f
Dur\btec-HE\f(MI4),\fSpecific\btions).\f
9.NOTE:\fOnly\fc\brry\fout\fthe\ffollowing\fsteps\f
wh
en\fthe\fv\blve\fcle\br\bnce(s)\frequire\f
\bdjustment.\f
10. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\fone\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - CamshaftsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat

erials
General Equipment
Removal
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA
Schlitzschr\bubendreher 1.General \bqui\fment: Schlitzschr\bubendreher \f
2. R

emove\fdrive\fbelt.\f
Refer\fto:\fAntriebsriemen\f-\fZus\btz\bggreg\bte\f
(303-05A\fAntrieb\f-\fZus\btz\bggreg\bte\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
\f
\f
\f
\f
\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine Front CoverS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Trolley\fj\bck
1. Refer\fto:\fHe\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g

hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01A\fEngine\f-\f
2.0

L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. General \bqui\fment: Trolley\fj\bck\f
6. \f
\f

\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat

erials
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
1. Refer\fto:\fGener\btor\f-\f2.0L\fDur\btec-HE\f
(10

7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(414-02\fGener\btor\f\bnd\f
Reg

ul\btor,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Torque:\b 48\fNm
\f
5. \f
6. Torque:\b
1\f48\fNm
\f
2\f10\fNm
\f
\f
\f\f
\f\f
Стр. 1 из 3
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Oil PanS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
dri

ve)\f
Vehicles\fWith\fM\bnu\bl\fTr\bnsmission\f(front\fwheel\fdrive)\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Schlitzschr\bubendreher 1.General \bqui\fment: Schlitzschr\bubendreher \f
2. R

efer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f
2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\f Befestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
4. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
5. Undo\fthe\fleft\f-
h\bnd\fbolts\fon\fthe\ftr\bnsmission\ffive\f
turns.\f
6. Undo\fthe\fright-h\bnd\fbolts\fon\fthe\ftr\bnsmission\f five\fturns.\f
\f\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft PulleyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat

erials
General Equipment
Removal
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Schlitzschr\bubendreher 1. Remove\fthe\f\buxili\bry\fdrive\fbelt.\fRefer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. General \bqui\fment: Schlitzschr\bubendreher \f
3. \f
\f
\f
\f
\f
\f
\f\f
Стр. 1 из 8
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