audio FORD S-MAX 2006 Service Workshop Manual

Informa\bion and \fn\ber\bainmen\b Sys\bem -
Audio Uni\b An\benna \bo Connec\bor Cable—
Vehicles Wi\bh: Glass Roof Panel, VIN Pla\be
Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and Ins\balla\bion
General \fquipmen\b
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\fA-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bn d

\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
5. Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\fTrim\f
\bn d

\fOrn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. Refer\fto:\f C-Pill\br\fTrim\fP\bnel\f-\fVIN\fPl\bte\fBody\fStyle\f
Cod

e:\fM \f(501-05\fInterior\fTrim\f\bnd\fOrn\bment\btion,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
7. Torque:\b 35\fNm
\f
\f\f
\f\f
\f\f
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
Auxiliary (AUX) Audio Inpu\b Socke\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\fglove\fcomp\brtment\fcooling\f
Ve

hicles\fwith\fDVD\fn\bvig\btion\fsystem\fwith\fTouchscreen\f
All\fvehicles\f
1. \f
2.
\f
3. \f
4. Refer\fto:\f
N\bvig\btion\fSystem\fDigit\bl\fVers\btile\fDisc\f
(DVD)\fUnit \f(415-01\fInform\btion\f\bnd\f
Ent
ert\binment\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
5. \f
\f\f
\f\f
\f\f
\f\f
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
Audio Uni\b An\benna Amplifier—VIN Pla\be
Body S\byle Code: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
General \fquipmen\b
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\balla\bion
Fl\bt-bl\bded\fscrewdriver 1. \f
2.General \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
Audio Uni\b An\benna Amplifier—VIN Pla\be
Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
General \fquipmen\b
Removal
In

s\balla\bion
Fl\bt-bl\bded\fscrewdriver 1. \f
2.General \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Informa\bion and \fn\ber\bainmen\b Sys\bem -
Cellular Phone An\benna CableS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\f\budio\funit.\f\f
Re
fer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fUp\fTo:\f
05/

2007\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys

tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fFrom:\f
05 /

2007\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys

tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Audio\fUnit\f-\fVehicles\fWith:\fTr\bvel\fPilot\f
EX \f(

415-01\fInform\btion\f\bnd\fEntert\binment\f
Sys
tem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fUp\fTo:\f
05/

2007,\fVehicles\fWith:\fDigit\bl\fVers\btile\fDisc\f
(DVD)\fN\bvig\btion\fSystem\f(415-01\fInform\btion\f
\bnd

\fEntert\binment\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Audio\fUnit\f-\fVehicles\fBuilt\fFrom:\f
05/

2007,\fVehicles\fWith:\fDigit\bl\fVers\btile\fDisc\f
(DVD)\fN\bvig\btion\fSystem\f(415-01\fInform\btion\f
\bnd

\fEntert\binment\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Remove\fthe\fh\bndset\fholder.\f
Refer\fto:\f H\bndset\fHolder\f-\fVehicles\fWithout:\f
Voi

ce\fControl\f(415-01\fInform\btion\f\bnd\f
Ent

ert\binment\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Remove\fthe\fdriver\flower\f\bir\fb\bg\fmodule.\f
Refer\fto:\f Driver\fLower\fAir\fB\bg\fModule\f(501-20B\f
Su p

plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. \f
5. \f
\f\f
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9. \f
10. \f
11. Remove\fthe\f\budio\funit\f\bntenn\b\fto\fconnector\f c\bble.\f
Refer\fto:\f Audio\fUnit\fAntenn\b\fto\fConnector\fC\bble\f
- \f
V

IN\fPl\bte\fBody\fStyle\fCode:\fS\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\fRemov\bl\f
\f\f
\f
\f
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Module \bommuni\fations Network -
\bommuni\fations NetworkS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\fription and Operation
\f\f
Des\fription
MM\fCAN\fbus\f(Infot\binment)\f
MS\fCAN\fbus\f
LIN\fbus\f(directly\fto\fthe\fGEM)\f
HS\fCAN\fbus\f
Termin\bting\fresistors\f
DLC\f
Electronic\finstrument\fcluster\f
Audio\funit\f
Item
A
B
C
D EF
1
2
\f
Part Number -
-
-
-
-
-
-
-
-
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module\f
Powertr\bin\fcontrol\fmodule\f(PCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
PCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AG.\f
\f
*
Supplement\bl\frestr\bint\fcontrol\fmodule\f(RCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f AB.\f\f
*
Audio\fsystem\fcontrol\fp\bnel\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Audio\fsystem\fcontrol\fp\bnel\f
*
*
*GO\fto\f
Pinpoint\f
Test\f F.\f\f
*
Power\fsteering\fpump\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Power\fsteering\fpump\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AD.\f
\f
*
Instrument\fcluster\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Instrument\fcluster\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AH.\f\f
*
Tr\bnsmission\fcontrol\fmodule\f(TCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
TCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AI.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MM\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Audio\fsystem\fcontrol\fp\bnel\f
Bluetooth/voice\fcontrol\f
module\f CD\fch\bnger\f
DVD\fdrive\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*
*
*
*
*GO\fto\f
Pinpoint\f
Test\f AL.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f(HS\f
CAN\fbus)
Circuit(s)\f
ABS\fmodule\for\fESP\fmodule\f
Tr\bnsmission\fcontrol\funit\f
(TCM)\f-\fvehicles\fwith\f
\butom\btic\ftr\bnsmission\f
Power\fsteering\fpump\fmodule\f
P\brking\fbr\bke\fmodule\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\fLights\fcontrol\fmodule\f(LCM)\f
Collision\fw\brning\fmodule\f
Generic\fElectronic\fModule\f
(GEM)\f Steering\fwheel\fmodule\f
Shock\f\bbsorber\fcontrol\f
module\f
Powertr\bin\fcontrol\fmodule\f
(PCM)\f
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AK.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MS\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
module\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f P\brking\f\bid\fmodule\f
Tr\biler\fcoupling\fmodule\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
Fuel\ffired\fbooster\f
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AJ.\f\f
*
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fE8 .\f\f
No
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB07B\f
(VT/OG)\fbetween\fthe\fEATC\fmodule\f\bnd\fsoldered\f
connection\fSP285\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE EAT\b MODULE AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-B,\fpin\f18,\fcircuit\fVDB06M\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f3,\fcircuit\fVDB06X\f(GY/OG),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fEATC\fmodule.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVDB06M\f
(GY/OG)\fbetween\fthe\fEATC\fmodule\f\bnd\fsoldered\f
connection\fSP295\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST F : AUDIO SYSTEM \bONTROL PANEL NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
F1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f
3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes GO\fto\fF2.\f\f
No
GO

\fto\fPinpoint\fTest\f AH.\f\f
F2: \bHE\bK FUSE F6
\f\f
\f\f
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CHECK\fFuse\fF6\f(CJB).\f1
Is\fthe\ffuse\fOK?\f
Yes GO\fto\fF3.\f\f
No R

ENEW\ffuse\fF6\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
F3: \bHE\bK THE VOLTAGE AT FUSE F6
Connect\fFuse\fF6\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF6\f(15\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fF4.\f\f
No R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF6\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
F4: \bHE\bK VOLTAGE AT AUDIO SYSTEM \bONTROL PANEL
Disconnect\fConnector\fC2ME03-A\ffrom\fthe\f\budio\f
system\fcontrol\fp\bnel.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\budio\fsystem\f
control\fp\bnel,\fconnector\fC2ME03-A,\fpin\f15,\fcircuit\f
SBP06D\f(BN/RD),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fF6.\f\f
No
GO

\fto\fF5.\f\f
F5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE AUDIO SYSTEM \bONTROL
PANEL
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f64,\fcircuit\fSBP06E\f(BN/RD),\fwiring\f
h\brness\fside\f\bnd\fthe\f\budio\fsystem\fcontrol\fp\bnel,\f
connector\fC2ME03-A,\fpin\f15,\fcircuit\fSBP06D\f
(BN/RD),\fwiring\fh\brness\fside.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\fthe\fCJB\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
\budio\fsystem\fcontrol\fp\bnel\f\bnd\fthe\fCJB\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
F6: \bHE\bK VOLTAGE AT AUDIO SYSTEM \bONTROL PANEL
Ignition\fswitch\fin\fposition\fI.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\budio\fsystem\f2
\f\f
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