torque FORD S-MAX 2006 Service Repair Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2006, Model line: S-MAX, Model: FORD S-MAX 2006Pages: 4402, PDF Size: 93.08 MB
Page 2084 of 4402

10.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Torque:\b 83\fNm
\f
11. The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\f
Special\bTool(\f):\b 205-081\f
12.
The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\f
Special\bTool(\f):\b 205-081\f
\f
\f\f
\f\f
\f\f
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Page 2096 of 4402

A5\f/\f2U7J-M2G348-AA)\f
41.
CAUTION:\fThe\fguide\fpins\fmust\frem\bin\finst\blled\f
in\fthe\fge\brbox\fhousing.\f
42. Tighten\fthe\fbolts\fin\f\b\fcrisscross\fsequence.\f Tor\fue\b 40\fNm
\f
43. \f\f If\fthe\fst\brting\ftorque\fis\ftoo\fhigh,\f\bll\fthe\f
me
\bsurements\fmust\fbe\frepe\bted.\f
Eng\bge\ffourth\fge\br.\f
Sp
ecial Tool(s)\b 205-067,\f205-175\f
St\brting\ftorque\f1\fNm.\f
4 4
. Special Tool(s)\b 205-115\f
45.
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.
Material\b Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK-M2G348
A5\f/\f2U7J-M2G348-AA) \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2100 of 4402

4. Perform\fthis\f\bnd\fthe\ffollowing\foper\btion\fsimult\bneously.\f
Special Tool(s)\b 303-290A-15\f
To r
que\b 48\fNm
\f
5. Torque\b 48\fNm
\f
6. Remove\fthe\ftr\bnsmission\fj\bck.\f
7. Torque\b 48\fNm
\f
8. Special Tool(s)\b 303-290A-15\f
Tor
que\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2102 of 4402

14. Remove\fthe\fspeci\bl\ftool.\fSpecial Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0
A-15 ,\f303-290B-16 \f
15. T
orque\b 40\fNm
\f
16. Torque\b 20\fNm
\f
17. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
t
w
isted.\f
Material\b Gre
\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
Tor
que\b 48\fNm
\f
18. Inst\bll\fthe\ffollowing\fitems:\f 1. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2103 of 4402

Inst\bll\btion).\f
2. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
19. Torque\b 48\fNm
\f
20. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 48\fNm
\f
3. Torque\b 148\fNm
\f
21. Torque\b 25\fNm
\f
22. \f
23. Adjust\fthe\fselector\fc\bble.\f Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t
h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f
M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
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Page 2108 of 4402

14. Remove\fthe\fspeci\bl\ftool.\fSpecial Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0
A-15 ,\f303-290B-16 \f
15.
Inst\bll\fthe\ffollowing\fitems:\f 1. C\bt\blyst\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00D\f
Exh
\bust\fSystem\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
16. Torque\b 40\fNm
\f
17. Torque\b 48\fNm
\f
\f\f
\f\f
\f\f
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Page 2109 of 4402

18.Torque\b 25\fNm\f
19. Torque\b 24\fNm
\f
20. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 48\fNm
\f
3. Torque\b 148\fNm
\f
21. Torque\b 25\fNm
\f
22. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2149 of 4402

Assembly General \bqui\fment:
Be
\bring\fsep\br\btor\f
5. NOTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
i
n
st\blled.\f
S\fecial Tool(s): 30
8-046\f
Gen
eral \bqui\fment: Hydr\bulic\fpress\f
6. NOTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
General \bqui\fment: Hy
dr\bulic\fpress\f
7. CAUTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f
\b r
e\fused.\f
Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fcl\bmp.\f
8. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f Torque: 100\fNm
\f
\f
\f\f
\f\f
\f\f
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Page 2156 of 4402

22. Fit\f\b\fnew\fsn\bp-ring.\f
23.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\f\b\fnew\ftr\bnsmission-side\ft\bper\froller\f
b
e
\bring\fon\fthe\foutput\fsh\bft.\f
Special\bTool(\f):\b 308-046\f
24 . C
AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fLeft-h\bnd\fthre\bd.\f Torque:\b 100\fNm
\f
25.NOTE:\fDo\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Inst\bll\f\b\fnew\fclutch-side\ft\bper\froller\fbe\bring\fon\f
th
e\foutput\fsh\bft.\f
Special\bTool(\f):\b 204-050\f
\f\f
\f
\f\f
\f\f
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Page 2164 of 4402

21.NOTE:\fDo\fnot\foil\ft\bper\froller\fbe\brings.\f
Inst\bll\f\b\fnew\ftr\bnsmission-side\ft\bper\froller\f
be
\bring\fon\fthe\foutput\fsh\bft.\f
Special\bTool(\f):\b 308-046\f
22. C
AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fLeft-h\bnd\fthre\bd.\f Torque:\b 100\fNm
\f
23. NOTE:\fDo\fnot\foil\ft\bper\froller\fbe\brings.\f
Inst\bll\f\b\fnew\fclutch-side\ft\bper\froller\fbe\bring\fon\f
th
e\foutput\fsh\bft.\f
Special\bTool(\f):\b 204-050\f
\f
\f\f
\f\f
\f\f
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