torque FORD S-MAX 2006 Service Repair Manual

Assembly CAUTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f 2. \f
3
.

S\bve\fthree\fbolts\ffor\fre\bssembly\fthe\fring\f
ge\br.\f
5. \f\f
6. Cl\bmp\fthe\fdifferenti\bl\fin\fthe\fvice.\f 7. Inst\bll\fthe\fthree\fbolts\fs\bved\fduring\fdis\bssembly.
\f
Torque:\b 82\fNm\f
8. \f\f
\f
\f
\f
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9.CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
in
st\blled.\f
Torque:\b 82\fNm
\f
10.NOTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
Do\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Sp

ecial\bTool(\f):\b 205-081\f
Gen

eral\bEquipment:\b Hydr\bulic\fpress\f
11. N

OTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
i n

st\blled.\f
Do\fnot\foil\fthe\ft\bper\froller\fbe\bring.\f
Sp

ecial\bTool(\f):\b 205-081\f
Gen

eral\bEquipment:\b Hydr\bulic\fpress\f
\f
\f\f
\f
\f\f
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S\fecial Tool
(s): 308
16. Remove\fthe\ffollowing\fitems:\f
S\fecial Tool(s): 20
6-003\f
17.
CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\fexercised\f
when\fh\bndling\fthese\fcomponents.\f
Tighten\fthe\ftr\bnsmission\fhousing\fbolts,\fworking\fdi\bgon\blly.
Torque: 32\fNm\f
18.Cle\bn\fthe\fend\ff\bce\fof\fthe\fdifferenti\bl\f\bssembly\f\bnd\fm\brk\fit\f
\bt\fone\fpl\bce.\f
S\fecial Tool(s): 205-044-01,\f205-070\f
19.

\f\f

Repe\bt\fthis\f\bnd\fthe\ffollowing\fthree\fsteps\fthree\ftimes\f
\bnd\fdetermine\fthe\f\bver\bge\fv\blues.\f

To\fme\bsure\fthe\fbe\bring\fpre-
lo\bd\fturn\fthe\fdifferenti\bl\f
20\ftimes\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\f
th\bt\fthe\fbe\brings\fsettle.\f \f\f
\f\f
\f\f
\f\f
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M\bke\fcert\bin\fth\bt\fthe\fret\biner\fof\fthe\finput\fsh\bft\fb\bll\fbe\bring\f
is\fpl\bced\fin\fthe\fgroove\fof\fthe\ftr\bnsmission\fhousing.\fRemove\f
the\fc\bble\fties.\f
34. \f
35. \f\f

Apply\fse\bl\bnt\fcentr\blly\fon\fthe\ftr\bnsmission\fm\bting\f
f\bce\f\bnd\fp\bst\fthe\fthre\bded\fholes\fon\fthe\finside\f(be\bd\f
di\bmeter:\f3\fmm).\f
Material: Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK
-
M2G348-A5\f/\f2U7J-M2G348-AA) \f


Ensure\fth\bt\fthe\fthre\bded\fholes\f\bre\ffree\fof\fse\bl\bnt.
36. \f
37. Inst\bll\fthe\ffollowing\fitems:\f

Tighten\fthe\ftr\bnsmission\fhousing\fbolts\fin\ftwo\fst\bges,\f
working\fdi\bgon\blly.\f
Torque: 32\fNm
\f

Inst\bll\f\b\fnew\fh\blfsh\bft\fse\bl.\f
S\f

ecial Tool(s): 205-115\f
38. C

AUTION:\fCover\fthe\finput\fsh\bft\fsplines\fwith\f
\bdhesive\ft\bpe\fto\f\bvoid\fd\bm\bging\fthe\finput\fsh\bft\foil\f
se\bl.\f
Inst\bll\f\b\fnew\finput\fsh\bft\foil\fse\bl.\f
S\f
ecial Tool(s): 308-112\f
\f\f
\f\f
\f\f
\f\f
\f\f
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39.Remove\fthe\f\bdhesive\ft\bpe\ffrom\fthe\finput\fsh\bft\fsplines.
40. Inst\bll\fthe\ffollowing\fitems:\f1. Tr\bnsmission\fhousing\fret\bining\fbolts\f
Torque: 32\fNm
\f
2. Clutch\fsl\bve\fcylinder\f
Torque: 11\fNm
\f
3. Inst\bll\f\b\fnew\fh\blfsh\bft\fse\bl.\f
S\fecial Tool(s): 205-115\f
41.

\f\f

Apply\fse\bl\bnt\fcentr\blly\fon\fthe\fm\bting\ff\bce\f\bnd\fp\bst\f
the\fthre\bded\fholes\fon\fthe\foutside\f(be\bd\fdi\bmeter:\f3\f
mm).\f
Material: Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK
-
M2G348-A5\f/\f2U7J-M2G348-AA) \f


Ensure\fth\bt\fthe\fthre\bded\fholes\f\bre\ffree\fof\fse\bl\bnt.
42. \f\f
1.
Ensure\fth\bt\fno\f
ge\br\fis\f
eng\bged.
2.Ensure\fth\bt\f
the\fselector\f
mech\bnism\fis\f
in\fthe\fneutr\bl\f
position.
3.Inst\bll\fthe\fshift\f
mech\bnism.
Torque:
4.Inst\bll\fnew\f
input\fsh\bft\f
be\bring\f
ret\biner\fbolts.
Torque:
5.Remove\fthe\f
tr\bns\bxle\ffrom\f
the\fmounting\f
st\bnd.\f
S\fecial Tool
(s): 303
303-435
\f\f
\f\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
T\bansmissi\fn—1.8L Du\bat\f\bq-TDCi (Lynx)
DieselS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment CAUTION: Make su\be that the tw\f guide sleeves a\be installed.
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-HTESD-M1C220-A\f/\fA88SX1C220AA
T\bansmissi\fn jack
1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2.Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f
gre\bse.\f
Material\b Gre\bse\fK-HT\f(ESD-M1C220-A\f/\f
A88

SX1C220AA) \f
3. Gen

eral \fquipment\b Tr\bnsmission\fj\bck \f
4. P

erform\fthis\f\bnd\fthe\ffollowing\foper\btion\f
simult\bneously.\f
Torque\b 48\fNm
\f
\f
\f
\f
\f
\f\f
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5.Torque\b 48\fNm\f
6. Remove\fthe\fj\bck.\f
7. Special Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
8. To

rque\b 80\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in

st\blled.\f
Torque\b 133\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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10. Refer\fto:\fKupplungssystem\fentlüften\f(308-00\fSch\bltgetriebe\fund\fKupplung\f-\fAllgemeine\f
Inform\btionen,\fGener\bl\fProcedures).\f
11. Torque\b 48\fNm
\f
12. Remove the Special Tool(s)\b 303-290A-15\f
Tor

que\b 48\fNm
\f
13. Remove the Special Tool(s)\b 303-290A-15\f
To r

que\b 48\fNm
\f
14. Remove the Special Tool(s)\b 303-290B,\f303-290-
13 ,\f3

03-290A-15 ,\f303-290B-16 \f
\f\f
\f\f
\f\f
\f\f
\f\f
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15. Inst\bll\fthe\ffollowing\fitems:\f1. c\bt\blytic\fconverter\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00D\f
Ex h

\bust\fSystem\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
16. Torque\b 40\fNm
\f
17. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 10\fNm
\f
18. Torque\b 25\fNm
\f
\f\f
\f\f
\f\f
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19. \f\f1.Torque\b 25\fNm
\f
2. Torque\b 80\fNm
\f
20. Torque\b 24\fNm
\f
21. \f
22. \f
23. Adjust\fthe\fselector\fc\bble.\f Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t

h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(MMT6) \f(308-
00 \f

M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Torque\b 25\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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