ECU FORD S-MAX 2006 Service Manual PDF

Engine C\b\bling - 1\f8L Durat\brq-TDCi
(74kW/100PS) - Lynx/1\f8L Durat\brq-TDCi
(92kW/125PS) - Lynx - C\b\bling Fan M\bt\br
and Shr\bud
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. On\fboth\fsides.\f
2. Loosely\fsecure\fthe\fr\bdi\btor\f\bnd\fcondenser\f\bssembly\fto\fthe\ffront\fp\bnel\fso\fth\bt\fit\fc\bn\fbe\f
lowered\fby\f\bpproxim\btely\f70\fmm\f(on\fboth\fsides).\f
General \bqui\fment: C\bble\fties\f
3. \f
4

. \f
5. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
6. \f
\f\f
\f\f
\f\f
\f\f
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Se\bl\f
Cool\bnt\fpump\f
The\fcool\bnt\fpump\fis\finst\blled\fon\fthe\ftiming\fend\fof\fthe\fengine\f\bnd\fis\fdriven\fby\fthe\ftiming\f
be
lt.\f
The\fcool\bnt\fpump\fhousing\fis\fm\bde\fof\f\bn\f\bluminium\f\blloy\f\bnd\fis\fsecured\fwith\ffive\fbolts.\f
The\fimpeller\fof\fthe\fcool\bnt\fpump\fis\fm\bde\fof\fpl\bstic.\f
The\fjoint\fbetween\fthe\fcool\bnt\fpump\f\bnd\fthe\fcylinder\fblock\fis\fm\bde\fusing\f\b\frubberised\f
met\bl\fg\bsket.\f
Radiat\br fan c\bntr\bl
\f\f
Descripti\bn
Vehicle\fb\bttery\f
B\bttery\fjunction\fbox\f
Cooling\ff\bn\fmodule\f
PCM\f
R\bdi\btor\ff\bn\fspeed\fis\fcontrolled\fby\fthe\fr\bdi\btor\ff\bn\fmodule\f\bs\f\b\ffunction\fof\finput\fsign\bls\f
fr
om\fthe\fPCM.\f
The\fr\bdi\btor\ff\bn\fmodule\fis\floc\bted\fon\fthe\fr\bdi\btor\ff\bn\fhousing.\f
Communic\btion\fbetween\fthe\fr\bdi\btor\ff\bn\fmodule\f\bnd\fthe\fPCM\fis\fdone\fon\fthe\fCAN\fbus\fusing\f
pulse\fwidth\fmodul\btion.\f
The\fcooling\ff\bn\fspeed\fis\fregul\bted\fsteplessly.\f 1
2
I t

em
1
2
3
4
-
-
\f\f
Part Number-
-
-
-
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Engine C\b\bling - 2\f0L Durat\brq-TDCi
(85kW/115PS) - DW/2\f0L Durat\brq-TDCi
(100kW/136PS) - DW/2\f0L Durat\brq-TDCi
(103kW/140PS) - DW - C\b\bling Fan M\bt\br
and Shr\bud
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
C\bble\fties
1. On\fboth\fsides.\f
2. Loosely\fsecure\fthe\fr\bdi\btor\f\bnd\fcondenser\f\bssembly\fto\fthe\ffront\fp\bnel\fso\fth\bt\fit\fc\bn\fbe\f
lowered\fby\f\bpproxim\btely\f70\fmm\f(on\fboth\fsides).\f
General \bqui\fment: C\bble\fties\f
3. \f
4

. \f
5. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
6. \f
\f\f
\f\f
\f\f
\f\f
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Engine C\b\bling - 2\f0L Durat\brq-TDCi
(85kW/115PS) - DW/2\f0L Durat\brq-TDCi
(100kW/136PS) - DW/2\f0L Durat\brq-
TDCi (103kW/140PS) - DW - Radiat\br
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
C\bble\fties
1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e

eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
2. Remove\fthe\fcooling\ff\bn\fmotor\f\bnd\fshroud.\f
Refer\fto:\f Cooling\fF\bn\fMotor\f\bnd\fShroud \f(303-
03A

\fEngine\fCooling\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Remove\fthe\fch\brge\f\bir\fcooler\f(if\fequipped).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Ch\brge\fAir\fCooler \f(303-12E\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. Secure\fthe\f\bir\fconditioning\f(A/C)\fcondenser\fto\f the\ffront\fp\bnel.\f
General \bqui\fment: C\bble\fties\f
5. \f
\f

\f
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Engine C\b\bling - 2\f2L Durat\brq-TDCi
(129kW/175PS) - DW - Radiat\br L\bwer
M\bunting Repair
S-MAX/G\bl\bxy\f2006.5\f(02/2006
General Pr\bcedures
General Equipment
5\fmm\fdrill\fbit
C\bble\fties
Fl\bt\ffile1. On\fboth\fsides.\f
2.
Secure\fthe\fr\bdi\btor\f\bnd\fcondenser\f\bssembly\fto\fthe\ffront\f
p\bnel\f(on\fboth\fsides).\f
General \bqui\fment: C\bble\fties\f
3. R

\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
4. \f
5. \f
6. \f\f1.
General
\bqui\fment:
\f\f
\f\f
\f\f
\f\f
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10. Lower\fthe\fvehicle.\f
11.
Remove\fthe\fc\bble\fties\fsecuring\fthe\fr\bdi\btor\f\bnd\fcondenser\f
\bssembly.\f
12. On\fboth\fsides.\f
\f\f
\f\f
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Engine C\b\bling - 2\f2L Durat\brq-TDCi
(129kW/175PS) - DW - Radiat\br L\bwer
M\bunting Repair
S-MAX/G\bl\bxy\f2006.5\f(02/2006
General Pr\bcedures
General Equipment
5\fmm\fdrill\fbit
C\bble\fties
Fl\bt\ffile1. On\fboth\fsides.\f
2.
Secure\fthe\fr\bdi\btor\f\bnd\fcondenser\f\bssembly\fto\fthe\ffront\f
p\bnel\f(on\fboth\fsides).\f
General \bqui\fment: C\bble\fties\f
3. R

\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
4. \f
5. \f
6. \f\f1.
General
\bqui\fment:
\f\f
\f\f
\f\f
\f\f
Стр. 1 из 3
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10. Lower\fthe\fvehicle.\f
11.
Remove\fthe\fc\bble\fties\fsecuring\fthe\fr\bdi\btor\f\bnd\fcondenser\f
\bssembly.\f
12. On\fboth\fsides.\f
\f\f
\f\f
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Intake \bir Di\ftribution and Filtering - 2.5L
Duratec (162kW/220PS) - VI5 - \bir
Cleaner
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fbuilt\fup\fto\f09/2007\f
Al

l\fvehicles\f
Vehicles\fwith\fPCM\fsecurity\fshield\f
1. \f
2. C

AUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h

e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
3. \f
4. \f
5. Torque:\b 7\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fwithout\fPCM\fsecurity\fshield\f
6. \f
7.
\f
8. \f
9. \f
\f
\f\f
\f\f
\f\f
Стр. 2 из 3
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