wheel FORD S-MAX 2006 Service Manual PDF

2. Support\fthe\fb\bck\fof\fthe\fv\blve\fstem\fin\forder\fto\fprevent\frot\btion\f\bnd\fd\bm\bge\fto\f
the\ftire\flow\fpressure\fsensor\fbody.\f
3. CAUTION:\fOnly\fuse\fmoder\bte\f
fo

rce\fwhen\finst\blling\fthe\fsensor.\f
Gently\fpush\fthe\fnut\ftow\brds\fthe\fcenter\fof\f
th
e\fwheel.\fTighten\fthe\fnut.\f
Torque:\b 8.0\fNm
\f
3. Inst\bll\fthe\ftire\f\bnd\fb\bl\bnce\fthe\fwheel.\f
4. Inst\bll\fthe\fwheel\f\bnd\ftire.\f\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
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Wheels a\bd Ti\fes - Ti\fe P\fessu\fe
Mo\bito\fi\bg System (TPMS) ModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal a\bd I\bstallatio\b
1. Refer\fto:\fGen
eric\fElectronic\fModule\f(GEM) \f(419-
10\fMultifunction\fElectronic\fModules,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
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Wheels a\bd Ti\fes - Ti\fe P\fessu\fe
Mo\bito\fi\bg System (TPMS) F\fo\bt A\bte\b\baS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Ge\be\fal Equipme\bt
Removal
I\b

stallatio\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fwheel\f\bnd\ftire.\f\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Torque:\b 8\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Configure\fthe\ftire\fpressure\fmonitoring\fsystem\f front\f\bntenn\b.\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
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Wheels a\bd Ti\fes - Ti\fe P\fessu\fe
Mo\bito\fi\bg System (TPMS) Rea\f A\bte\b\baS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Ge\be\fal Equipme\bt
Removal
I\b

stallatio\b
Ford\fdi\bgnostic\fequipment 1.Torque:\b 8\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f\f
2. Configure\fthe\ftire\fpressure\fmonitoring\fsystem\f re\br\f\bntenn\b.\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
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Vehicle \byna\fic Suspension - Vehicle
Front Vertical Accelero\feterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval and Installation
Re\foval
In

stallation 1. Remove\fthe\fwheel\f\bnd\ftire.\f
Re
fer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 2.Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Front Dr\bve H\flfsh\ffts - Front Dr\bve
H\flfsh\fftsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descr\bpt\bon \fnd Oper\ft\bon

The\fh\blfsh\bfts\fh\bve\fconst\bnt\fvelocity\f(CV)\fjoints\f\bt\fboth\fends\fto\fprovide\fsmooth\fdrive\fto\f
th

e\fro\bd\fwheels.\f\f

The\finner\fCV\fjoints\f\bre\fsliding\fjoints.\f\f

The\fouter\fCV\fjoints\f\bre\ffixed\fb\bll\fjoints.\f\f

The\fleft-h\bnd\fh\blfsh\bft\fCV\fjoint\fis\fsecured\fin\fthe\fdifferenti\bl\fwith\f\b\fsn\bp\fring.\f\f

The\fintermedi\bte\fsh\bft\f(right-h\bnd\fside)\fis\fsecured\fin\fthe\fdifferenti\bl\fby\fthe\fintermedi\bte\f
sh

\bft\fcenter\fbe\bring\f\bssembly.\f\f

The\fouter\fCV\fjoints\f\bre\f\btt\bched\fto\fthe\fwheel\fhubs.\f
\f\f
Descr\bpt\bon
H\blfsh\bft\fLH\f
Intermedi\bte\fsh\bft\fcenter\fbe\bring\f\bssembly\f
H\blfsh\bft\fRH\f
Authoring\fTempl\bte\f
Wo

rk\bng pr\bnc\bple of the h\flfsh\ffts

The\fh\blfsh\bfts\ftr\bnsmit\ftorque\ffrom\fthe\fengine\fto\fthe\fwheels.\f\f

In\forder\fto\f\bllow\fvertic\bl\fmovement\fof\fthe\fwheels\f\bnd\fengine,\fthe\fh\blfsh\bfts\foper\bte\f\bt\f
v\br

ying\flengths\f\bnd\f\bngles.\f\f

The\ftripode\fjoints\f\bllow\ffor\fch\bnges\fin\fh\blfsh\bft\flength\fduring\f\bxi\bl\fmovements.\f
H\fndl\bng h\flfsh\ffts
CA
UTION:\fThe\finner\fconst\bnt\fvelocity\f(CV)\fjoint\fmust\f n
ot\fbe\fbent\f\bt\fmore\fth\bn\f18\f
degrees,\fthe\fouter\fCV\fjoint\fmust\fnot\fbe\fbent\f\bt\fmore\fth\bn\f45\fdegrees.\f
NOTE:\fDo\fnot\fpl\bce\fthe\ftripode\fjoint\funder\ftension.\f
If\fremoving/inst\blling\f\bnd\fdis\bssembling/\bssembling\ft h
e\fh\blfsh\bfts,\fthe\ffollowing\fpoints\f
should\fbe\fobserved:\f Item
1
2
3
\f
P\frt Number -
-
-
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Check\fpolished\fsurf\bces\f\bnd\fsplines\ffor\fd\bm\bge.\f\f

Do\fnot\f\bllow\fthe\fboots\f\bnd\fthe\fcl\bmps\fto\fcome\finto\fcont\bct\fwith\fsh\brp\fedges,\fthe\fengine\f
or

\fthe\fexh\bust\fsystem.\f\f

Do\fnot\fdrop\fthe\fh\blfsh\bft\f\bs\fthis\fc\bn\fd\bm\bge\fthe\finside\fof\fthe\fCV\fjoint\fboots\fwithout\f
sh

owing\f\bny\fsigns\fof\fd\bm\bge\fon\fthe\foutside.\f\f

Do\fnot\fuse\fh\blfsh\bfts\f\bs\flevering\ftools\ffor\fthe\finst\bll\btion\fof\fother\fcomponents.\fThe\f
h\bl

fsh\bfts\fmust\f\blw\bys\fh\bng\ffreely.\f\f

The\ftripode\fjoint\fc\bn\fbe\fd\bm\bged\fby\fimp\bct\ffrom\foutside\fthe\fjoint\fhousing.\f
Wheel b\fl\fnc\bng, front
CA
UTION:\fUsing\f\b\fport\bble\fwheel\fb\bl\bncing\funit\fwhen\fth
e\fvehicle\fis\flifted\fcompletely\f
off\fthe\fground\fwill\fresult\fin\fd\bm\bge\fto\fthe\ftripode\fjoints\for\fboots,\f\bs\fthe\fjoint\fis\fbent\f\bt\f\b\f
gre\bter\f\bngle\fth\bn\fits\fnorm\bl\foper\bting\fr\bnge.\fThis\fresults\fin\foverhe\bting\fof\fthe\fjoint.\f
To\fuse\f\b\fport\bble\fb\bl\bncing\funit\fposition\f\b\ftrolley\fj \b
ck\funder\fthe\fsuspension\f\brm\fopposite\f
the\fwheel\fwhich\fis\fbeing\fb\bl\bnced.\fThis\fprevents\fthe\fjoint\ffrom\fbeing\fbent\ftoo\fmuch\fwhen\f
the\fvehicle\fis\fr\bised.\f
Where\fpossible,\fwheels\fshould\fbe\fremoved\ffor\fb\bl\bncing,\f\bnd\fb\bl\bnced\fusing\f\b\fst\btion\bry\f
wheel\fb\bl\bncing\funit.\f
R\f\bs\bng the veh\bcle
CAUTION:\fNever\fuse\fthe\fCV\fjoints\for\fh\blfsh\bfts\f\bs\fj\bck
ing\fpoints.\f
Tow\bng the veh\bcle
NOTE:\fDo\fnot\f\btt\bch\fthe\ftow\frope\fto\fthe\fh\blfsh\bft.\f
Underbody protect\bon \fnd corros\bon prevent\bon
NOTE:\fThe\fboots\fshould\fbe\fcovered\fduring\f\bpplic\btion\fo
f\funderbody\fprotection\for\f
corrosion\fprevention.\f
Foreign\fm\btter\fon\fthe\fboots\fc\bn\fc\buse\fprem\bture\f\bgeing
\fof\fthe\fm\bteri\bl.\fForeign\fm\btter\fon\f
the\fh\blfsh\bfts\fc\bn\fc\buse\fimb\bl\bnce.\f
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Front Dr\bve H\flfsh\ffts - Front H\flfsh\fft LHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
Remov\fl
All\fvehicles\f
204-226\f
Remover,\fH\blfsh\bft\f
204-226-01\f
Ad\bpter\ffor\f204-266\f
204-349\f
Protector\fSet,\fB\bll\fJoint\fG\biter\f
204-605\f
Sep\br\btor,\fLower\fArm\fB\bll\fJoint
\f
204-607\f
Remover,\fB\bll\fjoint\f
204-609\f
Protection\fC\bp,\fB\bll\fJoint\fG\biter
\f
205-047\f
Slide\fH\bmmer\f
205-775\f
Protector\fH\blfsh\bft\fSe\bl\f
1. Refer\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
\f
\f
\f
\f
\f
\f
\f
\f
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2. Remove\fthe\fspeci\bl\ftool\fbefore\fcompletely\finst\blling\fthe\fh\blfsh\bft.\f
Special\bTool(\f):\b 205-775\f
3. Sp

ecial\bTool(\f):\b 204-609\f
4. Sp

ecial\bTool(\f):\b 204-605\f
5. WARNING:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
Using\fthe\fh\blfsh\bft\fbolt,\fconnect\fthe\fh\blfsh\bft\fto\f
th
e\fwheel\fhub.\f
Torque:\b 20\fNm
\f
6.Special\bTool(\f):\b 204-349\f
Tor
que:\b 100\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fwith\fhigh\fintensity\fdisch\brge\fhe\bdl\bmps\f
All\fvehicles\f
7.
Torque:\b 8
\fNm\f
8. Torque:\b 200\fNm
\f
9. Torque:\b \f
45\fNm
\f
80
°\f
St\bge\f1:\f
St\bge\f2:\f
10. If\fequipped.\f
11. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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