fuse FORD S-MAX 2006 Service Repair Manual

Paint - \beneral \fnformation - Spot RepairsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
In

\fgener\bl,\fp\brti\bl\fsurf\bce\fp\binting\f\bt\f\b\fpoint\fis\fc\blled\f\b\fspot\frep\bir.\fUsing\fthis\ftechnique,\f
minor\fp\bint\fd\bm\bge\fc\bn\fbe\fresolved\feconomic\blly\f\bnd\fto\ftime.\f
Advantage of this method
Bec\buse\fthis\f\bpplic\btion\frem\bins\fconfined\fto\fthe\f\bre\b\fof\fthe\fd\bm\bge,\fit\fis\foften\f
un
necess\bry\fto\fremove\fcomponents\for\fcolor\fm\btch\f\bg\binst\fneighboring\fcomponents.\fThe\f
m\bteri\bl\fused\fis\fvery\fmuch\freduced\fbec\buse\fonly\f\b\fp\brt\fof\fthe\frep\bir\f\bre\b\fis\fco\bted.\f\f
Practical application areas
Only\focc\bsion\blly\fc\bn\fs\btisf\bctory\fresults\fbe\f\bchieved\fin\fthe\fcentre\fof\fl\brger\fsurf\bces\f
\b n

d/or\fon\fdifficult\fcolors.\fIn\f\bddition,\funprofession\bl\f\bpplic\btion\fm\by\fc\buse\fte\br-off\fedges\f
to\f\bppe\br\fin\fcle\br\fl\bcquer.\fOnly\fcert\bin\f\bpplic\btion\f\bre\bs\f\bre\frecommended.\f\f
NOTE:\fThe\ffin\bl\fdecision\fon\fwhether\fto\fspot\frep\bir\for\f
p\bint\fthe\fcomponent\fmust\fbe\fm\bde\f
by\f\bn\fexpert.\f
Applic\btion\f\bre\bs:\f

2-l\byer\fp\bint.\f\f

Depending\fon\fthe\fd\bm\bge\fzone,\fp\bint\fd\bm\bge\fup\fto\f\b\fdi\bmeter\fof\f3.5\fcm\for\f\b\flength\fof\f
10

\fcm.\f\f

Scr\btches.\f\f

Cle\br\fl\bcquer\f\bpplic\btion\fup\fto\f\bn\f\bre\b\fof\fDIN\fA4\fm\bx.\f\f

Sm\bller\f\bre\bs\fwhich\f\bre\foptic\blly\fbroken\fup\fby\fother\fcomponents\fsuch\f\bs\ftrim\fstrip,\ft\bil\f
li

ghts,\fsw\bge\flines\f\bnd\fedges.\f\f

Bound\bry\fzones\f\bnd\fedge\f\bre\bs\fof\fl\brger\fcomponents.\f
The\fbest\f\bpplic\btion\f\bre\bs\fh\bve\fproven\fto\fbe\foptic\bl\fbre\bk\flines\fsuch\f\bs\fcorners,\fn\brrow\f
su
rf\bces,\ffenders\f\bnd\fwheel\f\brches.\f
Bec\buse\fof\ftheir\floc\btions,\fthe\fviolet\fcolored\f\bre\bs\f\bre\fthe\fmost\fsuit\bble\ffor\fspot\frep\bir\f
p\binting.\fThe\fturquoise\f\bre\bs\f\bre\fonly\fm\brgin\blly\fsuit\bble\f\bnd\fthe\frest\fof\fthe\f\bre\bs\f\bre\fnot\f
\f
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suit\bble\ffor\fspot\frep\birs.\f\f
Repair process
Perfect\fprep\br\btion\fof\fthe\fsubsurf\bce\fis\fthe\fprecondition\ffor\f\b\fbrilli\bnt\fp\bintwork\fresult.\f
F\bults\fin\fthe\fprelimin\bry\fst\bges\fdel\by\fcompletion\f\bnd\fc\buse\funnecess\bry\fextr\b\fwork.\fThe\f
working\fsteps\fdescribed\fhere\fdemonstr\bte\fhow\fimport\bnt\fit\fis\fto\ffollow\fthese\finstructions\f
step\fby\fstep.\f\f
Illustr\btion\fof\fd\bm\bge\f
A\ftypic\bl\fc\bse\ffor\fspot\frep\bir\fis\f\b\fsm\bll\fstone\fchip\fon\fthe\ffender.\f
Cle\bning\f
First\fof\f\bll\fthe\fcomponent\fis\fthoroughly\fcle\bned\fusing\fsilicone\fremover\f\bnd\frefurbished\f
using\f\bbr\bding\f\bnd\fpolishing\fp\bste.\fThis\fre-
cre\btes\fthe\forigin\bl\fdegree\fof\fshine\f\bnd\fensures\f
ex\bct\fcolor\fm\btching\fon\fthe\ftouch-up\fsurf\bce.\f
S\bnd\fout\f
S\bnd\fout\fthe\fd\bm\bged\floc\btion\fusing\fP180\f-\fP320.\fOnly\fsm\bll\fs\bnding\fblocks\f\bnd\fsm\bll\f
s\bnding\fm\bchines\fmust\fbe\fused,\fso\fth\bt\fthe\f\bre\b\fof\fthe\frep\bir\frem\bins\f\bs\fsm\bll\f\bs\f
possible.\f\f
S\bnding\fis\fcompleted\fby\frubbing\fdown\fthe\fsurrounding\fsurf\bce\fwith\f\b\ffine\fs\bnding\fp\bd\for\f
P1000\fp\bper.\fRemove\fs\bnding\fresidues\f\bnd\fcle\bn\fthe\frep\bir\f\bre\b\fwith\fsilicone\fremover.\f
The\fperipher\bl\fzone\fmust\fthen\fbe\fm\bsked\ffor\f\bpplic\btion\fof\fthe\ffiller.\f
NOTE:\fThe\fsize\fof\fthe\frep\bir\f\bre\b\fmust\fbe\fkept\f\bs\fsm\bl
l\f\bs\fpossible\f(m\bximum\fsize\fDIN\f
\f\f
\f\f
\f\f
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Paint - \beneral \fnformation - Corrosion
PreventionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
Al

though\fcorrosion\fprotection\fme\bsures\f\bnd\fp\binting\fprocesses\fin\fproduction\fh\bve\fre\bched\f
\b\fvery\fhigh\ftechnic\bl\fst\bnd\brd\f\bnd\fwill\fbe\fcontinuously\fdeveloped\ffurther,\fin\fthe\flong\fterm\f
corrosion\fon\f\b\fvehicle\fc\bnnot\fbe\ftot\blly\f\bvoided.\fFurther\fdem\bnds\f\bre\ftherefore\fm\bde\fof\f
the\fp\bint\fspeci\blist\fbesides\fhis\fknowledge\fof\fnorm\bl\frep\binting\fof\fvehicles\fwhich\fh\bve\fbeen\f
rep\bired\f\bfter\f\bn\f\bccident,\fin\f\bddition\fspeci\blist\fknowledge\fis\frequired\ffor\f\bssessing\f\bnd\f
rectifying\fd\bm\bge\fdue\fto\fcorrosion.\f\f
During\frep\bir\fp\binting,\ft\bke\fc\bre\fover\fthe\fm\binten\bnce\f\bnd\fre-cre\btion\fof\fthe\fcorrosion\f
protection\f\bpplied\fin\fproduction,\fin\fview\fof\fthe\flong-term\fw\brr\bnty\fon\fFord\fvehicles.\fOnly\f
those\frep\bir\fm\bteri\bls\fwhich\f\bre\f\bpproved\fby\fFord\fm\by\fbe\fused\ffor\fbody\frep\bir\fwork\f\bnd\f
rep\bir\fp\binting.\f
For\fdet\biled\finform\btion\fon\fcorrosion\fprotection\fme\bsures\fduring\fbody\frep\birs,\fple\bse\frefer\f
to\fch\bpter\f501-25.\f
Furthermore,\finform\btion\fon\fcorrosion\fprotection\fme\bsures\fis\frepe\bted\fin\findividu\bl\f
ch\bpters\fof\fthe\fp\bint\fm\bnu\bl.\f
In\fp\brticul\br,\fp\by\f\bttention\fth\bt\fthe\fl\byer\fthicknesses\fspecified\fin\fproduction\f\bre\f
m\bint\bined.\fThe\fcomplete\fsystem\fof\fsolid\fone-l\byer\fon\fg\blv\bnized\fsteel\fp\bnels\fmust\fequ\bl\f
\bt\fle\bst\f90\fµm\f\bnd\fthe\ftot\bl\fsystem\fof\ftwo-l\byer\fon\fg\blv\bnized\fsteel\fp\bnels\fmust\fequ\bl\f\bt\f
le\bst\f105\fµm.\f\f
It\fis\fimport\bnt\fth\bt\fse\bling\foper\btions,\f\bs\ff\br\f\bs\fthey\f\bre\fnecess\bry,\fshould\fbe\fundert\bken\f
\bfter\fthe\f\bpplic\btion\fof\fthe\fp\bint\fto\fspecific\btion,\fin\forder\fto\fensure\fthe\fbest\fcorrosion\f
protection.\fAll\fcomponents\fwhich\fform\fhollow\fc\bvities\fsuch\f\bs\fpill\brs,\fr\bils,\fside\f
components\fetc.\fmust\fbe\fprovided\fwith\f\b\fco\bting\fof\fc\bvity\fprotection\fw\bx.\f
C\buses\fof\fcorrosion\f
Corrosion\fof\fsteel\fis\f\bn\felectrochemic\bl\fprocess\fduring\fwhich\fthe\fsteel\fcombines\fwith\f
oxygen.\fThe\ffollowing\ff\bctors\fle\bd\fto\fcorrosion:\f

Acidic\fcompounds\fcont\bined\fin\fthe\f\bir,\fsuch\f\bs\fc\brbonic\f\bcid\f\bnd\fsulphur\fdioxide,\f
co

mbined\fwith\foxygen\ffrom\fthe\f\bir\f\bnd/or\fw\bter.\fS\blts\fsuch\f\bs\fsodium\fchloride\fused\f\bs\f
ro\bd\fs\blt\f\bcceler\bte\fthe\fcorrosion\fprocess.\f\f

Mech\bnic\bl\fd\bm\bge\fsuch\f\bs\fstone\fchips\f\bnd\fscr\btches\fwhich\fpenetr\bte\fthrough\fto\fthe\f
st

eel\fp\bnel.\f\f

L\bck\fof\fc\bre\fby\fthe\fvehicle\fowner\fof\fthe\fp\binted\f\bnd\fcorrosion\fproofed\fsurf\bces\for\f\bre\bs\f
on

\fthe\fvehicle.\f\f

Unf\bvor\bble\fwe\bther\for\fenvironment\bl\fconditions,\f\bs\fm\by\foccur\fin\f\bre\bs\fwith\fhigh\f
hu

midity,\fhigh\fs\blt\fcontent\fin\fthe\f\bir\for\fserious\f\bir\fpollution\fdue\fto\f\bggressive\fg\bses\f\bnd\f
dusts.\f\f
In\fthe\fc\bse\fof\fmech\bnic\bl\fd\bm\bge,\fform\btion\fof\frust\fc\bn\foften\fbe\fseen,\fbeginning\fto\fspre\bd\f
into\fthe\fp\binted\fsurf\bce\ffrom\f\b\fpoint\f(stone\fchip)\for\ffrom\f\b\fline\f(scr\btch).\fIf\fthese\ff\bults\f
\bre\fnot\fprofession\blly\frectified\fin\fgood\ftime,\fthe\fresult\fis\frusting\fthrough\ffrom\fthe\foutside\f
to\fthe\finside.\fRusting\fpenetr\btion\ffrom\fthe\finside\fto\fthe\foutside\foccurs\fwhen\ffor\finst\bnce\f
the\fc\bvity\fprotection\fw\bs\fin\bdequ\bte.\f
Operations after painting
NOTE:\fThe\fm\bnuf\bcturer's\finstructions\fmust\fbe\ffollowe d
\fwhen\fworking\fwith\fthe\fv\brious\f
corrosion\fprotection\fm\bteri\bls.\f
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After\fp\binting,\ftre\bt\f\bll\fc\bvities\fin\fthe\frep\bir\f\bre\b\fwith\fc\bvity\fprotection\fw\bx.\fIn\fdoing\fso,\f
p\by
\fp\brticul\br\f\bttention\fto\fthe\fweld\fse\bms.\fIn\fde\bd-end\f\bpplic\btions\fwith\f\b\fp\bnel\finsert,\f
the\fc\bvity\fprotection\fw\bx\fmust\fbe\f\bpplied\fso\fth\bt\fit\f\blso\fre\bches\fthe\f\bre\b\fof\fthe\fp\bnel\f
insert.\f\f

Se\bls\fwhich\fwere\f\bpplied\fin\fproduction\f\bnd\fnot\fover\fp\binted\fmust\fbe\fre\bpplied.\fSe\bls\f
pr

otect\fvulner\bble\fp\brts\fof\fthe\fbodywork,\fkeep\fmoisture\f\bw\by,\freduce\fwind\f\bnd\fro\bd\f
noise\f\bnd\fd\bmpen\fvibr\btions.\f\f

Apply\ftr\bnsp\brent\fw\bx.\f
Definition of the degree of rust
In
\fworkshop\fpr\bctice,\fin\forder\fto\fbe\f\bble\fto\fc\brry\fout\f\b\fconsistent\f\bnd\fobjective\fev\blu\btion\f
of\fthe\fscope\fof\fthe\fd\bm\bge,\f\b\fdegree\fof\frust\fon\fthe\fsc\ble\fof\f1\fto\f5\fis\fdetermined\fby\fthe\f
DIN\f53\f210\fst\bnd\brd.\fThe\fm\bin\fcriterion\fhere\fis\fthe\fextent\fto\fwhich\frust\fexists\funder\fthe\f
p\bint\fstructure.\fIt\fis\fdetermined\fin\fmillimeters\f(mm).\f
Underlying\frust\fgr\bde:\fR1\f<\f1\fmm\f
Corrosion\fst\brting\fwith\fup\fto\f1\fmm\fof\frust\funderlying\f(in\fthe\fform\fof\f\b\fspot\for\f\b\fline).\f\f
The\fd\bm\bge\fc\bn\fbe\frectified\fby\fcle\bning\fthe\fdefective\floc\btion\f\bnd\fmech\bnic\blly\fremoving\f
the\funderlying\frust.\fFor\f\b\fsm\bll\fextent,\f\bpply\f\b\fprimer\fusing\f\b\fbrush\f\bnd\f\bllow\fit\fto\fdry.\f
Touch-up\fthe\floc\btion\fwith\f\b\fp\bint\fpen\for\fprovide\f\b\fnew\fp\bint\fco\bting.\f\f
Underlying\frust\fgr\bde\fR2\f<\f1\f-\f2\fmm\f
Adv\bnced\fcorrosion\fwith\fup\fto\f2\fmm\funderlying\frust.\f
Rectifying\fthe\fd\bm\bge:\f

Cle\bn\fthe\fdefective\floc\btion.\f\f

Remove\fthe\funderlying\frust\fmech\bnic\blly\fdown\fto\fthe\fp\bintwork\fc\brrier.\f\f

Apply\f1-component\ffiller\f\bnd\fthen\f2-component\f"V\brio"\ffiller.\f\f

Provide\fthe\fd\bm\bge\floc\btion\fwith\fnew\fp\bint\fco\bt\fon\fvisible\fouter\fsurf\bces.\fOnly\floc\blly\f
to

uch-up\f\bre\bs\fwhich\f\bre\fnot\foptic\blly\fconspicuous.\f\f
Underlying\frust\fgr\bde\fR3\f<\f2\f-\f4\fmm\f
M o

re\f\bdv\bnced\fcorrosion\fwith\fup\fto\f4\fmm\funderlying\frust.\fThe\fd\bm\bge\fmust\fbe\frectified\fin\f
the\fs\bme\fw\by\f\bs\ffor\fR2.\fA\fperm\bnent\fcure\fof\fthis\ftype\fof\fd\bm\bge\fp\bttern\fis\fstill\fjust\f
possible\f
Underlying\frust\fgr\bde\fR4\f<\f4\f-\f5\fmm\f
Not\bbly\f\bdv\bnced\fcorrosion\fwith\fup\fto\f5\fmm\funderlying\frust.\fThe\fd\bm\bge\fmust\fbe\frectified\f
in\fthe\fs\bme\fw\by\f\bs\ffor\fR2.\fIf\fit\fis\ffound\fth\bt\ffor\fwhole\f\bre\bs\fthis\fis\fonly\fpossible\fwith\f\b\f
gre\bt\fde\bl\fof\fwork,\for\fis\fnot\fpossible\f\bt\f\bll,\fthen\f\b\fnew\fcomponent\fmust\fbe\fused.\f\f
Underlying\frust\fgr\bde\fR5\f>\f5\fmm\f
Extreme\fcorrosion,\fwith\fmore\fth\bn\f5mm\funderlying\frust\f(p\bnels,\ffl\bnges\for\flo\bd-be\bring\f
components\fp\brti\blly\frusted\for\frusted\fthrough).\f\f
Such\fd\bm\bge\fc\bn\fno\flonger\fbe\frep\bired\fbec\buse\fin\fm\bny\fc\bses\fthe\fconstruction\bl\fstrength\f
of\fthe\fcomponent\fc\bn\fno\flonger\fbe\fproduced.\fThe\frisk\fin\fm\bking\f\b\frep\bir\fis\ftoo\fgre\bt.\f
Inst\bll\f\b\fnew\fcomponent\f\bnd\fp\bint\fit.\f
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(\bnd\ffrequencies).\fThe\fhe\blthy\fhum\bn\feye\fc\bn\frecognize\fw\bvelengths\fbetween\f0.36\fµm\f
(violet)\f\bnd\f0.78\fµm\f(red).\f
If\f\bll\fthe\fperceptible\fw\bvelengths\fof\fthe\fspectrum\fimpinge\fon\fthe\fhum\bn\feye\f\bt\fthe\fs\bme\f
time,\fthe\fimpression\fof\fwhite\flight\fis\fproduced.\f\f
Additive and subtractive color mixing
Additive\fcolor\fmixing\fis\fthe\fcombin\btion\fof\flight\ffrom\fdifferent\fsources\fto\fgive\fwhite.\f
Di

fferent\fintensities\fof\fthe\f\bdditive\fprim\bry\fcolors\fred,\fgreen\f\bnd\fblue\f\bllow\fmillions\fof\f
different\fcolors\fto\fbe\frepresented\f(RGB\fcolors).\f
Additive\fcolor\fmixing\fis\f\blw\bys\ftherefore\fused\fwhen\flight\fshould\fenter\fthe\feye\fdirectly\f
(without\freflection\foff\f\bn\fobject).\fSuch\f\bs\fin\fthe\fc\bse\fof\fcomputer\fmonitors\for\foverhe\bd\f
be\bmers.\f
Subtr\bctive\fcolor\fmixing\fme\bns\fmixing\fthe\fprim\bry\fcolors\fcy\bn,\fm\bgent\b\f\bnd\fyellow\fto\f
form\f\b\fdesired\fcolor\f(CMY\fcolors).\f\f
Subtr\bctive\fcolor\fmixing\fis\fused\fwhen\flight\fshould\fenter\fthe\feye\fof\f\bn\fobserver\f\bfter\f
reflection\ffrom\f\bn\fobject.\fSuch\f\bs\fh\bppens\fwith\fp\binting\for\fin\fprinting.\f
Oswald color circle
The\fOsw\bld\fcolor\fcircle\fis\fb\bsed\fon\fsubtr\bctive\fcolor\fmixing,\f\bnd\fen\bbles\fthe\fbeh\bvior\fof\f
p \b

ints\fwhen\fthey\f\bre\fmixed\ftogether\fto\fbe\frepresented.\f
Colors\flying\fopposite\fe\bch\fother\f\bre\fcomplement\bry\fcolors\f\bnd\fshould\fnot\fbe\fmixed\f
together\f\bs\fthis\fwill\fproduce\f\b\fdull\f(i.e.\fgrey)\fsh\bde.\fIf\fgreen\fis\f\bdded\fto\fred,\fthe\fred\f \f\f
\f\f
\f\f
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Color shade catalog or color shade system of the repair paint manufacturer.
The\frep\bir\fp\bint\fm\bnuf\bcturers\foffer\f\b\fv\briety\fof\fpossible\fsystems\ffor\fthe\fdetermining\fthe\f
pr
oduction\fcolor\fsh\bde\fof\fmotor\fvehicles.\fThere\f\bre\felectronic\fsystems,\fcolor\fc\brd\fsystems\f
\bnd\fm\bnu\bls\ffor\fthe\fdetermin\btion\fof\fcolor\fsh\bdes.\f
Most\frep\bir\fp\bint\fm\bnuf\bcturers\fuse\fthe\ffollowing\fsystems:\f\f

A\ft\bbul\br\fsystem\fb\bsed\fon\fthe\ffollowing\fp\br\bmeters:\f
Co
lor\fcode\f
M\bke\f
Model\f
Build\fye\br\f
Color\for\fcolor\fn\bme\f
Ancill\bry\fcodes\f

A\fsystem\fwith\fcolor\fc\brds\fb\bsed\fon\fthe\ffollowing\fp\br\bmeters:\f
M\bk

e\f
Color\fsh\bde\f
Build\fye\br\f
Bec\buse\fof\fthe\fm\bny\fp\br\bmeters\fused,\fin\f\b\ft\bbul\br\fsystem\fthe\fcolor\fsh\bde\fc\bn\f\blso\fbe\f
d e

termined\fby\fthe\fl\bck\fof\f\b\fp\br\bmeter.\f\f
When\fusing\fthe\fcolor\fc\brds,\femph\bsis\fis\fpl\bced\fon\fm\btching\fof\fthe\forigin\bl\fcolor\fsh\bde\fwith\f
the\fcolor\fsh\bde\fs\bmples.\fFor\fthis\fre\bson\fthis\fmethod\fis\fvery\fhelpful\fwhen\fthe\fother\f
p\br\bmeters\f\bre\fnot\f\bv\bil\bble.\f
Comp\brison\fof\fthe\fresults\fof\fboth\fmethods\fincre\bses\fthe\fcert\binty\fof\fusing\fthe\fcorrect\f
origin\bl\fcolor\fsh\bde\f\bnd\fits\fformul\btion.\f
Addition\bl\fcert\binty\fc\bn\fbe\f\bchieved\fduring\fcolor\fsh\bde\fdetermin\btion\fby\fm\bking\f\b\fcolor\f
s\bmple\fpl\bte.\fHere\fit\fis\fhowever\fimport\bnt\fto\f\bpply\fthe\fcomplete\fp\bint\fstructure\fwith\fb\bse\f
p\bint\f\bnd\fcle\br\fl\bcquer\fonto\f\b\fs\bmple\fpl\bte\f(1)\fin\forder\fto\fc\brry\fout\f\b\fcolor\fsh\bde\f\bnd\fcolor\f
cover\bge\ftest.\f -
-
-
-
-
-
-
-
-
\f
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The\fcolor\fsh\bde\fcomp\brison\fis\fdone\fby\fcomp\bring\fthe\fvehicle\fp\bintwork\fwith\fthe\fs\bmple\f
pl\bte\f(1).\fThe\fcolor\fcover\bge\ftest\fis\fpossible\fby\fusing\fthe\fbl\bck\ftest\fstripe\f(2):\fIf\fthe\ftest\f
stripe\f(2)\fis\fstill\fvisible\f\bfter\ftest\fp\binting\fof\fthe\fs\bmple\fpl\bte\f(1),\fthe\fcover\bge\fis\fnot\fgood\f
enough.\f
By\fusing\fthis\fdetermin\btion\fof\fthe\forigin\bl\fcolor\fsh\bde,\fthe\fformul\btion\f\bnd\finform\btion\fon\f
\bny\fvery\fslight\ffine\f\bdjustments\fwhich\fm\by\fbe\fnecess\bry\fc\bn\fbe\fest\bblished.\f
Bare bodyshell plate The\fb\bre\fbodyshell\fpl\bte\fis\floc\bted:\f

On\fthe\fhood\flock\fp\bnel.\f\f

Ne\br\fthe\ftype\fpl\bte.\f
The\fcolor\fn\bme\fis\fst\bmped\fon\fin\fthe\fl\bst\frow.\f
M a

tching tinted filler to the color code
NOTE:\fColor\fs\bmples\fmust\f\blw\bys\fbe\fm\bde\ffrom\fthe\fs\bme \f
m\bteri\bls\f\bs\fthe\fsubsequent\f
rep\bir\fp\binting.\fPerform\fcolor\fsh\bde\fm\btching\fin\fthe\ffully\fh\brdened\fst\bte,\fin\fn\btur\bl\flight\f
or\funder\fsuit\bble\f\brtifici\bl\flight.\f
V\brious\ftinted\ffillers\f\bre\fused\fduring\ff\bctory\fp\bintin
g.\fIn\forder\fto\f\bchieve\fthe\fex\bct\fcolor\f
sh\bde\fof\fthe\ff\bctory\f\bpplied\fp\bint,\f\bttention\fshould\fbe\fp\bid\fth\bt\fthe\fcorrectly\fm\btched\f
fillers\f\bre\fused.\f
The\frep\bir\fp\bint\fm\bnuf\bcturers\foffer\fsuit\bble\fprecolored\fprimers.\fThe\fuse\fof\ffiller\fcolor\f
c\brds\f\bllows\fthe\fm\btching\fcolor\fsh\bde\fto\fbe\fdetermined.\f \f\f
\f\f
\f\f
Стр. 7 из
7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506676&gui...procarmanuals.com
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Paint - \beneral \fnformation - Tips and
TricksS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Comparing paint structures
It

\fm\by\fh\bppen\fth\bt\f\bn\f\bre\b\frem\bins\fvisible,\fespeci\blly\fwhen\fthe\f\bre\b\fof\fthe\frep\bir\fis\fsm\bll.\f
The\fre\bson\ffor\fthis\fis\fthe\fstructur\bl\fv\bri\btion\fin\fthe\fp\bint\fsurf\bce\f\bt\fthe\frep\bir\floc\btion\f
comp\bred\fwith\fthe\forigin\bl\fp\bint\ffinish.\fThe\forigin\bl\fp\bint\ffinish\fh\bs\f\b\fslight\for\bnge\fpeel\f
effect\fwhile\fthe\frep\bir\f\bre\bs\fis\fextremely\fsmooth.\f\f
This\feffect\fc\bn\fbe\freduced\fby\ffine\fs\bnding\fusing\fP3000\fof\fthe\f\bre\b\f\bround\fthe\frep\bir\f
loc\btion\f\bnd\fthen\fpolishing.\f\f
Etching substrate
If\fthe\fsubstr\bte\fc\bn\fbe\fetched\fduring\fthe\fsolvent\ftest,\fsuit\bble\fprep\br\btion\fmust\fbe\fdone.\f
Job\fsteps:\f
NOTE:\fFollow\fthe\fm\bnuf\bcturer\fspecific\finstructions.\f

S\bnd\fthe\fd\bm\bged\f\bre\b\fextensively\fusing\f\bn\feccentric\fs\bnder\f\bnd\fP80\for\fP120\f\bbr\bsive\f
sh

eets.\fFinish\foff\fs\bnding\fwith\fP150\for\fP180.\f\f

Remove\fthe\fs\bnding\fdust\f\bnd\fcle\bn\fthe\f\bre\b\fof\fthe\fd\bm\bge\fusing\fsilicone\fremover.\f\f

Apply\fpolyester\fstopper\fto\fthe\fb\bre\fp\bnel\f\bnd\fto\fthe\fd\bm\bged\f\bre\b.\f\f

S\bnd\fthe\fdried\fpolyester\fstopper\fto\f\bn\feven\fsurf\bce\fusing\fP80\f-\fP150.\fFinish\fs\bnding\f
us

ing\fP180\f-\fP240.\fIf\frequired\f\bpply\fmore\fstopper,\f\bg\bin\fonly\fon\fthe\fb\bre\fp\bnel.\f\f

Wet\fs\bnd\fthe\fresidu\bl\fold\fp\bint\ffinish\fusing\fP600\f-\fP800.\fTr\bnsitions\fwith\fP400\f-\fP600.\f
Cl

e\bn\fwith\fsilicone\fremover.\f\f

Prime\fb\bre\fmet\bl\f\bre\bs\fwith\f\bcid\fprimer.\f\f

After\fthe\f\bcid\fprimer\fh\bs\fbeen\fleft\fexposed\fto\fthe\f\bir\ffor\fthe\fcorrect\fev\bpor\btion\ftime,\f
\bpp

ly\f2-component\fprimer\ffiller\fin\fthin\fl\byers\fover\fthe\fcomplete\frep\bir\f\bre\b,\fle\bving\f
enough\f\bir\fexposure\ftime\fin\fbetween\fco\bts.\f\f

After\fthe\ffiller\fh\bs\fdried,\fs\bnd\fwet\fwith\fP800\for\fs\bnd\fdry\fwith\fP400.\fS\bnded\fthrough\f
\bre

\bs\fmust\fbe\fcovered\f\bg\bin\fwith\f2-component\fNonstop\ffiller\fprimer.\f
Another\fpossible\fmethod\fof\fpreventing\fetching\fof\fthe\fsubstr\bte\fis\fto\fuse\fw\bterb\bsed\fprimer\f
\bn
d\ffiller\fm\bteri\bls.\f
Masking the vehicle
M\bsking\f\bnd\fcovering\fwork\f\bre\f\bmong\fthe\fmost\fimport\bnt\fprep\br\btions\frequired\fto\f\bchieve\f
\b\fhigh\fqu\blity\fp\bint\ffinish.\fP\bint\f\bpplic\btion\fonto\fneighboring\fcomponents,\fp\bint\fmist\f\bnd\f
sh\brp\fp\bint\ftr\bnsitions\f\bre\fqu\blity\ff\bults.\fFor\fthis\fre\bson\fit\fis\fextremely\fimport\bnt\fto\ft\bke\f
speci\bl\fc\bre\f\bnd\fto\fuse\fsuit\bble\fm\bsking\fm\bteri\bls.\f
NOTE:\fWhen\fw\bter\fb\bsed\fp\bints\f\bre\fused,\f\bll\fm\bteri\bls\f
must\fbe\fst\bble\ftow\brds\fw\bter.\f
Pl\bn\fthe\fm\bsking\fwork:\f

Determine\fthe\fsequence\fof\fm\bsking\fwork.\fSometimes\f\bfter\fm\bsking\ffilm\fh\bs\fbeen\f
\bpp

lied,\fit\fis\fdifficult\for\fimpossible\fto\fre\bch\fcert\bin\f\bre\bs.\f\f

Prep\bre\fthe\fm\bsking\fm\bteri\bl.\f\f

St\brt\fwith\fsm\bll\fdifficult\f\bre\bs.\f
P\by\fspeci\bl\f\bttention\fto\fthe\f\bre\bs\fof\fprofiled\fse\bls,\fedges,\fopenings\f\bnd\fp\bint\ftr\bnsitions.\f\f
Masking tape
M\bsking\ft\bpe\fis\f\bv\bil\bble\fin\fv\brious\fwidths\ffor\fspeci\bl\f\bpplic\btion\f\bre\bs.\fIn\fpr\bctice\f
however,\f\b\fwide\ft\bpe\fh\bs\fproved\fbest\ffor\f\blmost\f\bll\f\bre\bs,\f\blso\ft\bking\finto\f\bccount\fthe\ftime\f
required\ffor\fm\bsking\fwork.\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506677&gui...procarmanuals.com
http://vnx.su

NOTE:\fUse\fof\fdiffering\fm\bsking\fm\bteri\bls\fis\foften\fmuch\fmore\ftime-consuming.\fAdv\bnt\bges\f

Good\fcover\bge.\fN\brrower\ft\bpes\fmust\foften\fbe\f\bpplied\fin\fsever\bl\fl\byers.\f\f

More\fresist\bnt\fto\fte\bring.\f\f

Wide\ft\bpes\fc\bn\fbe\f\bpplied\fdeep\finto\fjoints\f\bnd\ftherefore\fprotect\ffrom\fp\bint\fmist\f\bnd\f
co

nt\bmin\btion.\f\f

Remov\bl\fis\foften\fe\bsier.\f
Masking film
Tr\bnsp\brent\fpl\bstic\ffilm\fh\bs\fbecome\f\bccepted\f\bs\f\b\fpr\bctic\bl\fmethod\fto\fm\bsk\fl\brge\f\bre\bs\fof\f
\b\f
whole\fvehicle.\fIt\fc\bn\fquickly\f\bnd\fe\bsily\fbe\f\bpplied\fto\fthe\fvehicle\ffrom\fthe\froll.\f
NOTE:\fOnly\fm\bsk\fthe\fvehicle\fwhen\fit\fis\fdry.\fMoisture\f u
nder\fthe\ffilm\fc\bn\fle\bd\fto\fm\btt\f
p\bint\fin\fthe\fdrying\fprocess.\f
Using\fm\bsking\ffilm\f

Cle\bn\fthe\fvehicle\fbefore\fm\bsking\fit.\f\f

Pull\fthe\ffilm\fover\fthe\fvehicle.\fBec\buse\fof\fthe\fst\btic\fch\brge,\fthe\ffilm\flies\fon\fthe\fvehicle\f
li

ke\f\b\fsecond\fskin.\f\f

Cut\fout\fthe\frep\bir\f\bre\b\fusing\fthe\ffilm\fknife\f\bnd\fthen\fm\bsk\fit.\f\f
Other\fw\bys\fof\fm\bsking\f\b\fvehicle\f\bre:\f
M\bsking\fusing\fm\bsking\fp\bper.\f\f

P\binting\fcloth\f(mostly\fused\fduring\ffilling\fwork).\f\f
Profiled seals
If\fit\fis\fnot\fpossible\fto\fremove\f\b\fprofiled\fse\bl,\fthen\fit\fmust\fbe\fm\bsked\fin\fsuch\f\b\fw\by\fth\bt\fno\f
ed
ges\fc\bn\fform\fdue\fto\fp\bint\f\bccumul\btion.\f
To\fdo\fthis,\fthe\fse\bl\fis\flifted\fslightly\f\bnd\fm\bsked.\fThe\ffollowing\ftechniques\f\bre\fpossible:\f
\f\f
Description
M\bsking\ft\bpe\fwith\fpl\bstic\fstrips\f
Se\bling\flip\f
S\bndp\bper\fwith\fm\bsking\ft\bpe\f

L\bying\f\b\fstring\for\fcord\funder\fthe\fse\bl.\fSuit\bble\ffor\fsoft\f\bnd\fel\bstic\fse\bl\flips.\f\f

Speci\bl\fm\bsking\ft\bpe\fwith\fpl\bstic\fstrips\ffor\fh\brd\fse\bl\flips.\f\f

Inste\bd\fof\fusing\fpl\bstic\fstrips,\ffine\fs\bndp\bper\fcut\finto\fstrips\fc\bn\fbe\finserted\f\bnd\fsecured\f
us

ing\fnorm\bl\fm\bsking\ft\bpe.\f\f

If\fthe\fse\bl\fc\bn\fbe\fe\bsily\fdispl\bced,\fnorm\bl\fm\bsking\ft\bpe\fc\bn\f\blso\fbe\fused.\f
\f
t

em
1
2
3 \f\f
Part Number
-
-
-
Стр. 2 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506677&gui...procarmanuals.com
http://vnx.su

the\fopening,\fone\fwhich\fis\ftoo\fthin\fwill\fle\bve\f\b\fg\bp.\f\f
Cle\bn\fthe\fdoor\fopening\fwell\f\bnd\f\bffix\fthe\fm\btching\fsh\b
pe.\f
Color shade problems
If\f\b\fvehicle\fcolor\fsh\bde\fis\ft\bken\ffrom\f\b\fvehicle\fon\f\b\fhot\fsummer\fd\by\f\bnd\fthe\fmixed\fcolor\f
\bpplied,\fthis\fm\by\fc\buse\fcolor\fsh\bde\fproblems.\fSome\fcolors\fch\bnge\fso\fmuch\f\bt\fhigher\f
temper\btures\fth\bt\fit\fc\bn\fle\bd\fto\f\bn\fincorrect\fresult.\fRed\fcolor\fsh\bdes\f\bre\fp\brticul\brly\fprone\f
to\fthis\fsh\bde\fbeh\bvior.\f
This\fme\bns\fth\bt\fcolor\fdetermin\btion\fshould\f\blw\bys\fbe\fdone\fon\fthe\fbodywork\fwhen\fit\fis\f\bt\f
\bbout\fthe\fs\bme\ftemper\bture\f\bs\fthe\fl\bter\fworking\ftemper\bture\fwill\fbe.\fThe\fbest\f
temper\bture\fof\fthe\fitem\fis\fbetween\f15°\f\bnd\f25°\fC.\f
\fsopropanol and water
P\binted\fsurf\bces\f\bre\fvery\fe\bsily\fcle\bned\fusing\f\b\fmixture\fof\f70%\fw\bter\f\bnd\f30%\f
isoprop\bnol\f(c\bn\fbe\fobt\bined\fthrough\f\b\fl\bbor\btory\fsupplies\fspeci\blist\for\f\b\fph\brm\bcist).\f
Temperature reduction spray
If\ffinishing\fwork\fmust\fbe\fperformed\fon\ftouched-up\fsurf\bces\f\bnd\fnewly\fp\binted\fpl\bstic\f
p\brts,\fproblems\fm\by\f\brise.\fThe\fp\bint\f\bnd\fthe\ftr\bnsitions\f\bre\fnot\fyet\ffully\fh\brdened.\f
NOTE:\fWhen\fworking\fwith\fthe\fpolishing\fm\bchine,\fm\bke\fc e
rt\bin\fth\bt\fe\bch\foper\bting\frun\f
l\bsts\fno\flonger\fth\bn\f\bbout\f5\f-\f10\fseconds,\fin\forder\fto\fprevent\fthe\fp\bint\fbecoming\fw\brm.\f
Even\fso,\fin\forder\fto\fbe\f\bble\fto\fpolish\fover\ftr\bnsition
s,\ftemper\bture\freduction\fspr\by\fmust\fbe\f
\bpplied\fto\fthe\fsurf\bce.\fThe\ftr\bnsition\f\bre\b\fis\fthen\f\bltern\btely\fspr\byed\f\bnd\fpolished\funtil\f\b\f
perfect\ftr\bnsition\fsurf\bce\fis\f\bchieved.\f
P\bint\ff\bults\fon\fsoft\fpl\bstic\fcomponents\fwhere\fel\bsticizer\f\bdditive\fh\bs\fbeen\fused\fin\fp\binting\f
must\fbe\fwet\fs\bnded\fusing\fgr\bde\fP2000\f-\fP2500\fp\bper.\f
In\fdoing\fthis\fthe\fs\bnding\floc\btion\f\bnd\fthe\fsurroundings\f\bre\fspr\byed\fwith\ftemper\bture\f
reduction\fspr\by\f\bnd\fthe\fp\bint\ff\bults\fs\bnded\fout\fby\fh\bnd.\fAfterw\brds\fthe\floc\btion\fis\fpolished\f
\bs\fdescribed\f\bbove.\f
Paint plane
Dirt\finclusions\f\bnd\fp\bint\fruns\fc\bn\fbe\fremoved\fwith\fthe\fs\bnding\fcylinder\f("Finib\bll")\f\bnd\f
h\bnd\fs\bnding\for\feccentric\fs\bnder\fin\f\b\fwet\fs\bnding\fprocess.\f\f
Another\fpr\bctic\bl\ftool\ffor\fremov\bl\fof\fp\bint\ff\bults\fwhich\flie\fproud\fof\fthe\fsurf\bce\fis\fthe\fp\bint\f
pl\bne.\f
NOTE:\fGuide\fthe\ftool\fc\brefully\fwith\fthe\fminimum\fof\ffo r
ce.\fIt\fmust\fnot\ftilt,\fotherwise\f
more\fserious\fd\bm\bge\fm\by\fe\bsily\fbe\fc\bused.\f
This\ftool\f\bllows\fp\bint\ff\bults\fto\fbe\fc\brefully\fremoved \f
in\fsh\bvings.\fAfterw\brds\fthe\fsurf\bce\f
must\fbe\fpolished\fusing\fsuit\bble\fm\bteri\bls.\f
Shading
Even\fwhen\f\bll\fthe\frules,\fsteps\f\bnd\fcorresponding\finstructions\fh\bve\fbeen\ffollowed\f \f\f
Стр. 4 из
5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506677&gui...procarmanuals.com
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