FORD S-MAX 2006 Service Repair Manual

Installation 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. T

orque:\b \f
20\fNm
\f
60\fNm
\f
130
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. Refer\fto:\f Specific\btions \f(303-01D\fEngine\f-\f2.5L\f
Dur
\btec\f(162kW/220PS)\f-\fVI5,\fSpecific\btions).\f
Mater\fal:\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
\f\f
\f\f
\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
303-1181\f
Inst\bller,\fCr\bnksh\bft\fRe\br\fSe\bl
\f
303-254\f
Locking\fTool,\fFlywheel\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f1. Refer\fto:\fClutch\fDisc\f\bnd\fPressure\fPl\bte\f(308- 01D,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fDisc\brd\fthe\fflywheel\fbolts.\f
Special\bTool(\f):\b 30
3-254\f
3.Special\bTool(\f):\b 303-293\f
1. Sp
ecial\bTool(\f):\b 303-1181\f
\f
\f
\f
\f\f
\f\f
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2.CAUTION:\fM\bke\fsure\fth\bt\fno\fexcess\f
se
\bl\bnt\fresidue\fis\fevident.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\floc\bting\fpin\fon\fthe\f
cr\bnksh\bft\fis\f\bligned\fwith\fthe\fguide\fhole\fin\f
the\fflywheel.\f Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
45\fNm
\f
65
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Refer\fto:\fClutch\fDisc\f\bnd\fPressure\fPl\bte\f(308- 01D,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Oil CoolerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthe\fprocedure\fm\by\fcont\bin\finst\b
ll\btion\fdet\bils.\f
Installation
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fluid\fcont\biner
Hose\fcl\bmp(s) 1. \f
2. \f\fWARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluid.\f
General \bqui\fment: Fl
uid\fcont\biner\f
Tor
que: 38\fNm
\f
3. \f\f
WARNING:\fBe\fprep\bred\fto\fcollect\f
es

c\bping\ffluids.\f 1. General \bqui\fment: F
luid\fcont\biner\f
Gen
eral \bqui\fment: Hose\fcl\bmp(s)\f
2. To

rque: 3\fNm
\f
3. Torque: 17\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.CAUTION:\fM\bke\fsure\fth\bt\ffluid\flevel\fis\fto\f
t h

e\fMAX\fm\brk.\f
Refer\fto:\f Sp
ecific\btions\f(303-01D\fEngine\f-\f2.5L\f
\f\f
\f\f
\f
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Dur\btec\f(162kW/220PS)\f-\fVI5,\fSpecific\btions).\f
Material: Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
3. R

efer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03C\fEngine\fCooling\f-
\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
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Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine—Vehicles With: 6-Speed
Manual Transaxle - M66
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
Ge

neral Equipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Mounting table set 1. Refer\fto:\fFuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue

l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Dr\bin\fthe\fcool\bnt.\f\f
Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble

eding \f(303-03C\fEngine\fCooling\f-
\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
4. \f
5. \f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h

e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
\f
\f\f
\f\f
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7. \f
8. \f9. \f
10. \f
11. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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12. \f13. \f
14. \f
15. \f
16. CAUTION:\fGe\brshift\fc\bbles\fmust\fnot\fbe\f
k i

nked\for\fbent.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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17. \f
18. \f
19. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05C\f
Acc

essory\fDrive\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
20. \f
21. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
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22. \f
23. \f
24. \f
25. \f
26. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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